Soft Plastic Granulation Line
Customers are offered an impressive selection of two-stage, three-stage, and four-stage machines tailored to meet diverse production requirements. These machines boast an innovative design that ensures exceptional compatibility and superior granulation. The granulator stands out as an ideal solution for recycling dirty waste and efficiently producing scraps. Equipped with a high-torque, low-noise gear box, it guarantees smooth and seamless operation. The special screw design enhances coordination, significantly reducing issues like particle black spots and color differences. Tailored to the material's unique characteristics, it features a forced feeding system and hydraulic mesh changer to boost capacity while optimizing power consumption. Additionally, the vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, achieving more stable extrusion and producing solid, high-quality particles.
Hard Plastic Granulation Line
This remarkable Machine Line expertly heats and melts a variety of plastic raw materials, employing a high-speed rotating cutter to transform the melted plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, which results in more uniform particle size and shape, markedly enhancing the plastic's reprocessing performance.
This state-of-the-art machine line plays a pivotal role in reducing plastic degradation and producing superior particles, making it an invaluable asset for clients recycling PP, PE, and other hard material plastics. It is exceptionally user-friendly and embodies a pragmatic approach to granulation recycling, enjoying widespread popularity in the PP and PE recycling industries.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Envisioning the Future: Prospects and advantages of the Booming Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to significantly diminish environmental harm from plastic waste, safeguarding our precious land and water resources from damage.
Resource Conservation: By revolutionizing the recycling and reuse of plastic products, we can curtail the need for virgin plastics, thereby conserving vital non-renewable resources like oil.
2. Policy Support
Government Promotion: With a global wave of environmental awareness, governments are persistently instituting policies and regulations designed to bolster and nurture the thriving plastic recycling industry.
Economic Incentives: Across various nations, governments are fueling industry momentum by offering tax incentives and subsidies, ensuring a robust growth trajectory for plastic recycling companies.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, a surge of enterprises are opting for recycled plastics to minimize their ecological impact and demonstrate responsibility.
Consumer Preference: With a growing appetite for eco-friendly products, consumers are eager to invest in goods crafted from recycled materials, even at a higher price.
4. Technological Progress
Recycling Technology: The evolution of recycling technology is relentless, enhancing efficiency, reducing costs, and improving the quality of the recycling process.
Innovative Applications: Cutting-edge materials and processes are unlocking the potential for recycled plastics across diverse industries, from construction to textiles, and beyond.
5. Global Trends
International Cooperation: A coalition of environmental organizations and businesses worldwide is strengthening alliances to propel the plastic recycling industry forward.
Standardization: The formulation of international standards elevates the quality of recycled plastics, facilitating their global market circulation and usage.
The plastic recycling industry harbors vast potential and undeniable benefits. It's a beacon of hope for reducing environmental pollution, conserving resources, and thriving under the twin engines of policy backing and market demand. With technological leaps and concerted global efforts, the industry stands on the brink of a luminous future.
Q: What is the price of a plastic granulation line?
A: The cost varies based on the desired cleanliness of the final material and the production capacity needed by the customer. We pride ourselves on recommending the most efficient granulation line tailored to the customer's budget and specific requirements.
Q: What differentiates single screw, twin-screw, and triple screw granulators? Which is best for my needs?
A:Single Screw: Known for its straightforward structure and affordability, it's ideal for processing conventional plastics like single material PP, PE, though it's less adaptable to mixed or impurity-laden recycled materials, with limited processing capacity.
Twin Screw: Excelling in mixing prowess, it's perfect for handling recycled materials, mixed compositions (PP, PE mixes), or modified plastics needing additives like flame retardants or colorants, offering superior yield and stability.
Triple Screw: Tailored for high output and precision-demanding scenarios such as premium engineering plastic granulation, albeit with higher costs and intricate maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. For singular raw materials under budget constraints, a single screw granulator stands as a viable choice.
Q: What is the adjustable production range, both hourly and daily?
A: Small Granulator: Capable of processing between 50-200 kg/hour, our small granulator is the perfect choice for startups or those involved in small-scale production. It's engineered for accessibility and efficiency, ensuring that even the smallest operations can achieve exceptional results.
Medium-Sized Granulator: With a processing capacity of 200-500 kg/h, this granulator is a staple in recycling plants and modified plastic plants. Its robust design and performance make it an indispensable asset for medium-scale processing needs, offering reliability and consistency.
Large Granulator: Designed for heavy-duty operations, this granulator boasts a processing capacity exceeding 500 kg/hour. It requires integration with a high-power motor and sophisticated automation system, making it ideal for large-scale manufacturing and industrial use.
Adjustment Method: Fine-tune your production capacity effortlessly by adjusting key parameters such as screw speed, feeding speed, and mold aperture. Customize these settings to match your production demands and achieve optimal efficiency.
Q: Can this machine handle high humidity, impurities, or a mix of different plastics? Is pre-processing such as crushing and cleaning necessary for the materials?
A: While some equipment can be outfitted with an integrated pre-drying system like a hopper dryer, materials with high humidity, such as unwashed recycled bottles, will require additional pre-treatment steps, including centrifugal dehydration, to ensure optimal performance.
Q: Does the equipment accommodate various types of melted plastics? Is equipment adjustment necessary when changing raw materials?
A: Yes, the equipment supports different types of melted plastics. The ease of processing is influenced by the melt index; materials with a higher melt index, such as LDPE with MI=10, exhibit greater flowability compared to HDPE with MI=2, simplifying the process.
Q: How can you ensure the uniformity, density, and shape of the produced particles?
A: Achieving particle uniformity is contingent upon the screw design, where a larger aspect ratio delivers more consistent plasticization, coupled with precise temperature control.
The particle shape is influenced by the cutting method employed:
Underwater Strip Cutting: This method yields regularly shaped particles, meeting high-precision requirements with ease;
Hot Cutting Grain: Known for its high efficiency, though it may result in particles with burrs.
Join Forces with Us to Pave the Way for a More Sustainable Future in Plastic Recycling
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