Soft Plastic Granulation Line
Customers can choose from a versatile range of two-stage, three-stage, and four-stage machines, tailored precisely to meet diverse production requirements. Our exclusive design ensures exceptional compatibility and superior granulation quality. This granulator excels in recycling contaminated waste and efficiently handles scrap production. Gear Box: Incorporating a high-torque design that promises low noise and seamless operation. The uniquely crafted screw design enhances coordination, effectively mitigating issues such as black spots and color discrepancies in particles. Tailored to the material's characteristics, the machine is equipped with a forced feeding mechanism and a hydraulic mesh changer, significantly boosting capacity and delivering remarkable power savings. Furthermore, advanced vacuum and conventional exhaust systems adeptly eliminate moisture, exhaust gases, and impurities, thus guaranteeing more stable extrusion and the production of superior solid particles.
Hard Plastic Granulation Line
This innovative Machine Line expertly heats and melts a variety of plastic raw materials. It features a high-speed rotating cutter that precisely slices the molten plastic into small, consistent particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and friction, resulting in a uniform size and shape. This process significantly enhances the plastic's reprocessing performance, making it more efficient for recycling applications.
The Machine Line is a game-changer in reducing plastic degradation and producing superior quality particles. It serves as an indispensable ally for clients engaged in recycling PP, PE, and other hard plastic materials. User-friendly and highly practical, this granulation recycling mode has achieved immense popularity in the PP and PE recycling sector, offering ease of operation and remarkable efficiency.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Our plastic recycling initiatives significantly cut down on environmental pollution caused by plastic waste, thereby safeguarding precious land and water resources.
Resource Conservation: By embracing recycling and reuse of plastic products, we can decrease the demand for new, virgin plastics and preserve vital non-renewable resources like oil.
2. Policy Support
Government Promotion: Across the globe, governments are prioritizing environmental sustainability by introducing numerous policies and regulations to foster the growth of the plastic recycling sector.
Economic Incentives: In various nations, governments extend tax breaks and subsidies to plastic recycling enterprises to further drive industry progression.
3. Market Demand
Enterprise Demand: With a growing consciousness about environmental stewardship, an increasing number of enterprises are opting for recycled plastics to lessen their ecological impact.
Consumer Preference: There is a rising demand for eco-friendly products, with consumers willing to invest more in items made from recycled materials.
4. Technological Progress
Recycling Technology: The cutting-edge advancements in plastic recycling technology are enhancing the efficiency, cost-effectiveness, and quality of the recycling process.
Innovative Applications: The innovation in new materials and processes allows recycled plastics to be applied in diverse fields, from construction materials to textiles, and beyond.
5. Global Trends
International Cooperation: Environmental bodies and businesses worldwide are strengthening alliances to collectively champion the growth of the plastic recycling industry.
Standardization: The establishment of international standards plays a crucial role in elevating the quality of recycled plastics and facilitating their global trade and usage.
The plastic recycling industry holds vast potential and notable benefits, offering not only the reduction of environmental pollution and resource savings but also benefitting from policy endorsements and market demand. As technological innovations continue and global cooperation intensifies, the future of the plastic recycling industry looks incredibly promising.
Q: What is the price of the plastic granulation line?
A: Pricing varies based on the desired cleanliness level of the final material and the required production capacity. We are committed to recommending the most efficient granulation line combination tailored to the customer’s budget and needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Features a straightforward design and low cost, ideal for processing standard plastics (like single material PP, PE new materials), yet limited in adaptability for mixed or impurity-laden recycled materials with a restricted processing capability.
Twin Screw: Boasts strong mixing capabilities, perfect for handling recycled, mixed materials (such as PP, PE composites) or modified plastics needing additives (like flame retardants, colorants), offering superior yield and consistency.
Triple Screw: Predominantly used in scenarios demanding high output and precision (such as high-end engineering plastic granulation), albeit at a higher cost and complexity in maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended; for single materials with budget constraints, a single screw granulator is a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Compact and Efficient Small Granulator: With a capacity range of 50-200 kg/hour, this granulator is perfect for startups or small-scale production facilities looking to maximize efficiency and minimize waste.
Versatile Medium-Sized Granulator: Operating at 200-500 kg/hour, this granulator is a staple in recycling plants or modified plastic plants, offering the ideal balance of capacity and adaptability.
High-Capacity Large Granulator: Designed for operations exceeding 500 kg/hour, this powerhouse requires integration with a high-power motor and an advanced automation system to handle the most demanding recycling tasks.
Flexible Adjustment Method: Easily tailor the capacity with adjustable screw speed, feeding speed, or mold aperture, ensuring precise control over your production process.
Q: Can this innovative granulator effectively process high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary?
A: Integrated Solutions: Some models come with a pre-drying system, such as a hopper dryer. However, extremely high-humidity raw materials like unwashed recycled bottles may require additional pre-treatment steps, including centrifugal dehydration, to ensure optimal processing.
Q: Is this granulator adaptable to various types of melted plastics? Is it necessary to adjust the equipment for different raw materials?
A: Material Versatility: The granulator's adaptability is enhanced by the melt index, where a higher index indicates better flowability. For example, LDPE with a melt index of 10 is more easily processed compared to HDPE with a melt index of 2.
Q: What are the methods to control the uniformity, density, and shape of the granulated particles?
A: Precision Engineering: Particle uniformity depends on the screw design, such as a larger aspect ratio for more uniform plasticization, combined with precise temperature control.
Cutting-Edge Particle Shape Control:
Underwater Strip Cutting: This method produces regular-shaped particles, ideal for applications requiring high precision.
Hot Cutting Grain: Offers high efficiency, though it may result in particles with burrs, suitable for less critical applications.
Join Forces with Us for an Innovative and Eco-Friendly Future in Plastic Recycling
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