Soft Plastic Granulation Line
Our customers are offered a choice between two-stage, three-stage, and four-stage machines, tailored precisely to meet diverse production requirements. With a special design that ensures superb compatibility, our granulator excels in recycling contaminated waste and producing high-quality scraps. Key features like the high torque, low noise gearbox ensure seamless and quiet operations. The innovative screw design enhances coordination, effectively minimizing issues of black spots and color differences in the particles. To further optimize performance, the machine is equipped with forced feeding and a hydraulic mesh changer, tailored to material characteristics, enabling superior capacity and energy efficiency. Additionally, the vacuum and conventional exhaust systems proficiently remove moisture, exhaust gases, and impurities, securing more stable extrusion and premium solid particles.
Hard Plastic Granulation Line
This cutting-edge machine line adeptly heats and melts a variety of plastic raw materials. It employs a high-speed rotating cutter to transform the melted plastic into small, uniform particles. During the process, rapid rotation, stirring, and rubbing ensure that the plastic particles are uniform in size and shape, significantly enhancing the plastic's reprocessing capabilities.
The machine line is meticulously designed to minimize plastic degradation and produce superior quality particles, positioning itself as an essential asset for clients recycling PP, PE, and other hard materials. It is incredibly user-friendly and represents a highly practical mode of granulation recycling. Its popularity speaks volumes in the PP, PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: The process of plastic recycling is a powerful tool to significantly cut down on the harmful environmental impact caused by plastic waste. It plays a vital role in minimizing the damage inflicted on precious land and water resources, ensuring a healthier planet for future generations.
Resource Conservation: By embracing the recycling and reuse of plastic products, we can substantially lower the demand for virgin plastics, thereby conserving non-renewable resources such as oil. This proactive approach contributes to a more sustainable and responsible use of our planet's finite resources.
2. Policy Support
Government Promotion: In a global effort to prioritize environmental sustainability, governments across the world are increasingly implementing policies and regulations designed to foster the growth and development of the plastic recycling industry, offering a robust framework to support these initiatives.
Economic Incentives: In several nations, governments are providing attractive tax incentives and substantial subsidies to plastic recycling companies, further catalyzing the industry's progression and encouraging more businesses to participate.
3. Market Demand
Enterprise Demand: As awareness surrounding environmental responsibility soars, a growing number of enterprises are transitioning to the use of recycled plastics. This strategic shift not only aligns with eco-friendly values but also aids in reducing their environmental footprint.
Consumer Preference: The rising consumer demand for sustainably produced goods is profound, with many willing to invest in products made from recycled materials. This trend underscores a significant market opportunity for products that champion environmental consciousness.
4. Technological Progress
Recycling Technology: The field of plastic recycling technology is experiencing remarkable advancements, paving the way for more efficient, cost-effective, and higher-quality recycling processes, setting new standards for the industry.
Innovative Applications: As new materials and innovative processes are developed, recycled plastics are finding their way into an expanding array of applications, including building materials and textiles, thereby opening new avenues for their use.
5. Global Trends
International Cooperation: The concerted efforts of environmental organizations and enterprises worldwide are fostering international cooperation, playing a crucial role in advancing the global plastic recycling industry's growth and success.
Standardization: The establishment of international standards is crucial in enhancing the quality and consistency of recycled plastics, facilitating their seamless circulation and integration into the global market.
The plastic recycling industry stands at the forefront of environmental innovation, offering vast potentials and undeniable advantages. It not only combats environmental pollution and conserves resources but is also bolstered by policy support and burgeoning market demand. As technology continues to evolve and global cooperation strengthens, the industry is poised for a radiant future.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the customer's requirements for the final material's cleanliness and the desired production capacity. We are committed to recommending the most effective granulation line configuration tailored to the customer's budgetary needs.
Q: What distinguishes single-screw, twin-screw, and triple-screw granulators? Which option best suits my requirements?
A:Single Screw: This type offers a straightforward design and lower costs, making it ideal for processing basic plastics like single-material PP or PE. However, it exhibits limited adaptability to mixed or impure recycled materials and has restricted processing capacity.
Twin Screw: Renowned for its robust mixing capabilities, it's perfect for handling recycled and mixed materials (such as PP and PE blends) or modified plastics needing additives (like flame retardants or colorants), delivering higher yield and stability.
Triple Screw: This option is favored for high-output and high-precision applications, particularly in high-end engineering plastic granulation. However, it entails higher costs and more intricate maintenance requirements.
Suggestion: For mixed or modified recycled raw materials, opt for a twin-screw granulator. If dealing with single raw materials and a tighter budget, a single-screw granulator makes an excellent choice.
Q: What is the typical production range on an hourly or daily basis? Can this be adjusted?
A: Unveiling the Power of Our Small Granulator: Perfect for budding entrepreneurs and small-scale productions, this compact marvel processes between 50-200 kg per hour, setting the stage for your sustainable journey.
Embrace Efficiency with Our Medium-Sized Granulator: Ideals for bustling recycling plants and adaptive plastic facilities, this powerhouse processes a substantial 200-500 kg per hour, ensuring your operations run smoothly and effectively.
Discover the Might of Our Large Granulator: For those with grand ambitions, our large granulator processes over 500 kg per hour, boasting a seamless integration with high-power motors and sophisticated automation systems for peak performance.
Customization at Your Fingertips: Effortlessly adjust production capacity by fine-tuning the screw speed, modifying the feeding pace, or altering the mold aperture to meet your specific needs.
Q: Can the system tackle high humidity levels, impurities, or mixed plastics? Is preliminary material processing, like crushing and cleaning, necessary?
A: Certain models can be equipped with a pre-drying system, such as an advanced hopper dryer. However, excessively humid materials, like unwashed recycled bottles, require extra pre-treatment, including centrifugal dehydration, to ensure optimal processing.
Q: Is the equipment versatile with various melted plastic types? What adjustments are required when switching between diverse raw materials?
A: The processing ease of materials varies with the melt index; for instance, LDPE with a melt index of 10 possesses superior flowability compared to HDPE with a melt index of 2, simplifying the manufacturing process.
Q: How can we ensure consistent uniformity, density, and shape of the granulated particles?
A: Achieve particle perfection through precise screw design—a larger aspect ratio guarantees uniform plasticization—and meticulous temperature control for consistent results.
The artistry of particle shape lies in the cutting technique employed:
Underwater strip cutting crafts regular particles, perfectly catering to high-precision applications;
Hot cutting grain offers unmatched efficiency, albeit with a potential for slight burrs.
Join Forces with Us for a Greener Tomorrow in Plastic Recycling: Together, let's pave the way for a more sustainable and eco-friendly future.
Audited Supplier 
){kind=link}