Introducing our Soft Plastic Granulation Line, designed specifically to optimize your recycling operations with unmatched efficiency.
Our cutting-edge granulation line offers a customizable experience with options for two-stage, three-stage, and four-stage machines, tailored to meet your unique production demands. The innovative design ensures exceptional compatibility and superior granulation results. This granulator is expertly crafted for recycling contaminated waste and transforming scrap into valuable resources. The gear box boasts a high torque design, ensuring low noise and seamless operation, while the special screw design improves coordination, significantly reducing particle black spots and color discrepancies. To enhance capacity and energy efficiency, the system is equipped with forced feeding and a hydraulic mesh changer, perfectly suited to the material's characteristics. Additionally, the vacuum and conventional exhaust systems adeptly eliminate moisture, exhaust gases, and impurities, guaranteeing stable extrusion and premium solid particles.
Hard Plastic Granulation Line
Our state-of-the-art Machine Line expertly heats and melts a variety of plastic raw materials. Employing a high-speed rotating cutter, the melted plastic is precisely cut into small, uniform particles. During this process, the plastic undergoes rapid rotation, stirring, and rubbing, ensuring consistent size and shape of the particles, which significantly enhances the plastic's reprocessing performance.
This advanced machine line is engineered to minimize plastic degradation while producing high-quality particles, making it the ultimate ally for clients recycling PP, PE, and other hard material plastics. Not only is the machine incredibly user-friendly, but it also presents a practical and widely acclaimed granulation recycling model, especially popular within the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: By embracing plastic recycling, we can drastically curtail the environmental degradation caused by plastic waste, protecting precious land and water ecosystems from harm.
Resource conservation: Recycling plastic products diminishes the demand for new, virgin plastics, thereby conserving invaluable non-renewable resources like oil.
2. Policy support
Government promotion: Globally, governments are taking a proactive stance on environmental conservation, implementing comprehensive policies and regulations to nurture the growth of the plastic recycling sector.
Economic incentives: In various nations, governmental bodies are incentivizing the plastic recycling industry through tax breaks and financial subsidies, fueling its robust expansion.
3. Market demand
Enterprise demand: As environmental consciousness heightens, an increasing number of enterprises are opting for recycled plastics to lessen their ecological impact.
Consumer preference: The market is witnessing a surge in demand for eco-friendly products, with consumers willing to invest in premium items made from recycled materials.
4. Technological progress
Recycling technology: Innovations in plastic recycling technology are making the process more efficient, cost-effective, and producing superior quality outputs.
Innovative applications: Breakthroughs in materials and methodologies are broadening the scope of recycled plastics, extending their use to industries like construction and textiles.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and corporations are joining forces to champion the global plastic recycling movement.
Standardization: The establishment of international standards is elevating the quality of recycled plastics, facilitating their acceptance and utilization on a global scale.
The plastic recycling industry offers vast potential and significant benefits, including reduced ecological harm and resource savings, bolstered by policy backing and market appetite. With ongoing technological strides and heightened global collaboration, the future of plastic recycling is poised for brilliance.
Q: What is the price of plastic granulation line?
A: Pricing hinges on the cleanliness requirements of the final material and the desired production capacity. We can expertly recommend the most efficient granulation line configuration tailored to your budget.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Ideal for basic plastics (like PP, PE new materials) due to its straightforward structure and low cost, though it struggles with mixed or impurity-laden materials, offering limited throughput.
Twin screw: Exhibits strong mixing capabilities, perfect for recycled or mixed materials (such as PP, PE blends) and modified plastics needing additives, ensuring higher productivity and consistency.
Triple screw: Suited for scenarios demanding high output and precision (such as advanced engineering plastic granulation), albeit with higher costs and maintenance complexity.
Suggestion: For recycled or modified raw materials, a twin-screw granulator is recommended; for single materials with a tight budget, a single screw granulator is suitable.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Capable of producing 50-200 kg/hour, making it ideal for startups or small-scale manufacturing.
Medium-Sized Granulator: Perfectly Tailored for recycling plants or modified plastic plants, our medium-sized granulator boasts an impressive throughput of 200-500 kg/h, optimizing recycling operations with seamless efficiency.
Large Granulator: Designed for industrial-scale needs, our large granulator delivers an exceptional performance of over 500 kg/hour, powered by advanced high-power motors and integrated automation systems for superior productivity.
Adjustment Method: Effortlessly fine-tune your operations by adjusting the screw speed, feeding speed, or mold aperture, ensuring optimal capacity adjustment and precision in production.
Q: Can the system efficiently process high humidity, impurities, or mixed plastics? Is material pre-treatment, such as crushing and cleaning, necessary?
A: Certain versatile equipment can seamlessly integrate a pre-drying system, like a hopper dryer. However, for high humidity raw materials, such as unwashed recycled bottles, additional pre-treatment like centrifugal dehydration is essential for optimal processing.
Q: Can this equipment handle different types of melted plastics without adjustments? Is it necessary to modify the equipment when switching raw materials?
A: With a higher melt index indicating stronger material flowability, such as LDPE with MI=10 compared to HDPE with MI=2, the processing becomes significantly easier and more efficient.
Q: What are the best practices for controlling the uniformity, density, and shape of the particles produced?
A: Achieve superior particle uniformity by utilizing advanced screw design, where a larger aspect ratio contributes to more uniform plasticization, alongside precise temperature control for optimal results.
The cutting method dictates particle shape:
Underwater Strip Cutting: This method produces regular particles, ideal for applications demanding high precision and consistency.
Hot Cutting Grain: Known for its high efficiency, this method may occasionally produce burrs, yet remains a popular choice for rapid production.
Join Us in Pioneering a Sustainable Future in Plastic Recycling. Together, we can make a significant impact!
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