Soft Plastic Granulation Line
Our granulators offer unparalleled flexibility with options for two-stage, three-stage, and four-stage machines, tailored to meet unique production demands. With a unique design that ensures exceptional compatibility, our machines excel in superior granulation. Perfectly designed for recycling dirty waste and converting scraps, the granulator is a true powerhouse in its class. The high-torque gearbox is engineered for minimal noise and smooth, efficient operation. Our innovative screw design enhances coordination, effectively reducing black spots and color discrepancies. Tailored to material characteristics, it features a forced feeding system and a hydraulic mesh changer, enhancing capacity and energy efficiency. Advanced vacuum and conventional exhaust systems adeptly eliminate moisture, gases, and impurities, ensuring stable extrusion and superior solid particles.
Hard Plastic Granulation Line
This cutting-edge Machine Line excels at heating and melting a variety of plastic raw materials, utilizing a high-speed rotary cutter to craft small, uniform particles. During the cutting process, the rapid rotation, stirring, and friction of the plastic enhance uniformity in size and shape, significantly improving the plastic's reprocessing capabilities.
Designed for optimal efficiency, this machine line minimizes plastic degradation and ensures the production of high-quality particles, making it an invaluable asset for clients recycling PP, PE, and other hard plastic materials. With its user-friendly operation, this practical granulation recycling model stands out in the PP, PE recycling arena, earning widespread acclaim and popularity.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Harnessing the power of plastic recycling significantly curbs environmental pollution by tackling plastic waste head-on, thereby safeguarding our precious land and water resources from further harm.
Resource Conservation: Through the ingenious recycling and repurposing of plastics, we not only diminish the demand for virgin materials but also conserve irreplaceable resources like oil, contributing to a sustainable future.
2. Policy Support
Government Promotion: Across the globe, governments are prioritizing environmental initiatives, rolling out an array of policies and regulations designed to bolster the growth of the plastic recycling industry.
Economic Incentives: In an effort to catalyze industry growth, numerous governments are offering enticing tax incentives and subsidies to plastic recycling entities.
3. Market Demand
Enterprise Demand: With a heightened consciousness towards environmental stewardship, a growing number of businesses are opting for recycled plastics to minimize their ecological impact.
Consumer Preference: Driven by an increasing demand for eco-friendly goods, consumers are showing a willingness to invest more in products that incorporate recycled materials.
4. Technological Progress
Recycling Technology: The perpetual advancement in plastic recycling technology is revolutionizing the industry, enhancing efficiency, reducing costs, and elevating quality standards.
Innovative Applications: Breakthroughs in material science and processing are unlocking new avenues for recycled plastics, broadening their use across diverse sectors such as construction and textiles.
5. Global Trends
International Cooperation: Aided by a network of committed environmental organizations and companies, global collaborations are fostering the collective advancement of the plastic recycling sector.
Standardization: The establishment of international standards is pivotal in uplifting the quality of recycled plastics, ensuring their seamless integration into the global marketplace.
The plastic recycling industry is on the brink of a transformative era, boasting extensive prospects and remarkable benefits. It not only mitigates environmental degradation and conserves vital resources but also thrives on dual enhancement from policy incentives and market dynamics. As technology relentlessly progresses and global partnerships deepen, the industry is set to embark on a luminous journey.
Q: What is the price of the plastic granulation line?
A: Pricing is contingent upon the desired cleanliness level of the final product and the production capacity requirements. We are adept at recommending the most efficient granulation line tailored to the customer's budget parameters.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which option best aligns with my requirements?
A:Single Screw: Featuring a simple design and cost-effective nature, ideal for processing standard plastics like single material PP or PE but is limited when dealing with mixed or impurity-laden recycled materials.
Twin Screw: With robust mixing capabilities, this is perfect for recycled and mixed materials, or when modifying plastics with additives, ensuring superior yield and stability.
Triple Screw: Favored in high-output, precision-demanding scenarios like high-end engineering plastic granulation, notwithstanding its higher cost and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is advisable. However, for single materials with budget constraints, a single screw granulator remains a commendable choice.
Q: What is the production range per hour or day? Is there flexibility in adjustment?
A: Small Granulator: With an impressive processing capacity of 50-200 kg/hour, this compact yet powerful solution is perfect for startups or small-scale production ventures, ensuring efficient, seamless operations.
Medium-sized Granulator: Boasting a robust capacity range of 200-500 kg/h, this versatile machinery is a staple in recycling and modified plastic plants, striking the perfect balance between efficiency and performance.
Large Granulator: Specifically designed for heavy-duty tasks, this powerhouse handles over 500 kg/hour, requiring a complementary high-power motor and advanced automation system to maximize productivity.
Adjustment Method: Tailor the capacity to your precise needs by fine-tuning the screw speed, feeding speed, or mold aperture for optimal performance and flexibility.
Q: Is the machine capable of processing high humidity, impurities, or mixed plastics? Are preliminary processes like crushing and cleaning necessary for materials?
A: Some units feature integration with pre-drying systems like a hopper dryer. However, for raw materials with high humidity — such as unwashed recycled bottles — additional pre-treatment, like centrifugal dehydration, is essential.
Q: Can it accommodate different varieties of melted plastics? Is equipment adjustment needed when changing raw materials?
A: The melt index plays a pivotal role; materials with higher melt indices, like LDPE with MI=10, offer superior flowability and ease of processing compared to lower indices like HDPE with MI=2.
Q: What methods are available for controlling the uniformity, density, and shape of particles?
A: Achieve particle uniformity through meticulous screw design, where a larger aspect ratio fosters better plasticization, complemented by precise temperature control.
Particle shape is dictated by the cutting method employed:
Underwater Strip Cutting: Produces regular-shaped particles, ideal for applications demanding high precision.
Hot Cutting Grain: Offers high efficiency, though burr presence may occur.
Join Forces with Us Toward a Sustainable Future in Plastic Recycling
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