Soft Plastic Granulation Line
Discover the ultimate in versatility with our Efficient Waste Plastic Granulator. Customers have the flexibility to select from two-stage, three-stage, and four-stage machines tailored to their specific production needs. The ingeniously crafted design ensures outstanding compatibility and superior granulation output. This granulator excels when recycling contaminated waste and processing scraps. Equipped with a High Torque, low-noise gear box, it guarantees smooth, seamless operation. The uniquely engineered screw design enhances coordination, effectively addressing particle black spots and color discrepancy issues. Tailored to the unique characteristics of each material, the system includes a forced feeding mechanism and hydraulic mesh changer, optimizing capacity and power efficiency. Furthermore, our advanced vacuum and conventional exhaust systems efficiently remove moisture, exhaust gases, and impurities, ensuring consistent extrusion and producing high-quality, solid particles.
Hard Plastic Granulation Line
This state-of-the-art Machine Line efficiently heats and melts a variety of plastic raw materials, utilizing a high-speed rotating cutter to seamlessly transform the melted plastic into small, uniform particles. The dynamic cutting process involves rapid rotation, stirring, and rubbing, resulting in uniformly sized and shaped plastic particles. This enhancement significantly boosts the plastic's reprocessing capabilities, ensuring exceptional performance.
Experience unparalleled efficiency with our Machine Line, designed to minimize plastic degradation and produce superior quality particles. It serves as an indispensable tool for clients recycling PP, PE, and other hard plastic materials. In addition to its exceptional functionality, the machine is user-friendly and represents a highly practical granulation recycling solution. Its popularity in the PP, PE recycling sector speaks volumes about its reliability and effectiveness.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing Pollution: Plastic recycling stands as a vanguard in the fight against environmental pollution. It significantly curtails the impact of plastic waste on our precious land and water resources, safeguarding our planet for future generations.
Resource Conservation: By embracing the recycling and reusing of plastic products, we can substantially cut down the need for virgin plastics. This not only conserves non-renewable resources like oil but also paves the way for a sustainable future.
2. Policy support
Government Promotion: Around the globe, governments are aligning their focus on environmental stewardship by rolling out robust policies and regulations that foster and champion the growth of the plastic recycling industry.
Economic Incentives: In various nations, the government plays an instrumental role by offering tax breaks and subsidies to plastic recycling companies, thus accelerating the industry's development and encouraging eco-friendly practices.
3. Market demand
Enterprise Demand: As environmental consciousness gains momentum, a growing number of enterprises are opting for recycled plastics. This shift reduces their carbon footprint and aligns them with global sustainability goals.
Consumer Preference: There is a surge in demand for eco-friendly products as consumers increasingly favor offerings made from recycled materials, even at a premium, driving a shift towards a greener market landscape.
4. Technological progress
Recycling Technology: Cutting-edge advancements in plastic recycling technology are revolutionizing the industry, making recycling processes more efficient, cost-effective, and yielding superior quality outputs.
Innovative Applications: The breakthrough development of novel materials and processes is expanding the horizon for recycled plastics, enabling their use in diverse fields such as construction materials, textiles, and beyond.
5. Global Trends
International Cooperation: A wave of global partnerships among environmental organizations and enterprises is intensifying efforts to collectively propel the plastic recycling industry's growth.
Standardization: Establishing international standards is pivotal in enhancing the quality of recycled plastics, thus facilitating their proliferation and utilization across the global market.
The plastic recycling industry harbors vast potential and unique strengths. It not only serves as a key player in reducing environmental pollution and conserving resources but also thrives under the dual catalysts of policy backing and market appetite. With relentless technological innovations and a surge in global cooperation, the industry is poised for an exhilarating future.
Q: What is the price of plastic granulation line?
A: The price varies based on the cleanliness level of the final material and the desired production capacity. We specialize in recommending the most cost-effective granulation line configuration tailored to your budgetary constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: A straightforward structure with low initial costs, this option is ideal for processing standard plastics such as single-material PP and PE. However, it has limited adaptability to mixed or impurity-laden recycled materials, offering restricted processing capacity.
Twin Screw: Boasting a robust mixing capability, it is adept at handling recycled and mixed materials like PP and PE, or modified plastics needing additives like flame retardants. It delivers higher yield and operational stability.
Triple Screw: This advanced solution is tailored for high-output, precision-demanding scenarios, such as high-end engineering plastic granulation. It comes at a higher cost and requires complex maintenance.
Suggestion: For recycled or mixed raw materials, a twin-screw granulator is recommended. Conversely, if using single raw materials with a limited budget, opt for a single screw granulator.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Ranging from 50-200 kg/hour, this model is perfect for startups or small-scale production, offering flexibility tailored to your operational needs.
Medium-Sized Granulator: Achieve unparalleled efficiency with granulators designed for 200-500 kg/h, ideal for dynamic recycling plants or advanced modified plastic plants.
Large Granulator: Engineered for powerhouse performance exceeding 500 kg/hour. Requires seamless integration with high-power motors and state-of-the-art automation systems for unparalleled productivity.
Adjustment Method: Optimize your operational capacity with ease by fine-tuning the screw speed, feeding speed, or precisely adjusting the mold aperture to meet your specific needs.
Q: Can it handle conditions like high humidity, impurities, or mixed plastics? Are pre-processing steps such as crushing and cleaning necessary?
A: Integrated Solutions: Some equipment offers an integrated pre-drying system, like a hopper dryer. However, for high humidity materials such as unwashed recycled bottles, additional pre-treatment methods like centrifugal dehydration are recommended.
Q: Does the equipment accommodate various types of melted plastics? Is equipment adjustment necessary when switching raw materials?
A: Melt Index Mastery: The greater the melt index, the more fluid the material. For instance, LDPE with MI=10 offers easier processing compared to HDPE with MI=2, showcasing the versatility across different plastic types.
Q: What methods are employed to control the uniformity, density, and shape of particles?
A: Precision in Particle Uniformity: Achieve optimal uniformity through advanced screw design, such as increased aspect ratios for uniform plasticization, alongside precise temperature control.
The particle shape is meticulously crafted by the cutting method:
Underwater Strip Cutting: Delivers regular particles ideal for high-precision requirements;
Hot Cutting Grain: Offers high efficiency, though some burrs may occur.
Join Forces with Us for a Greener Tomorrow: Revolutionize plastic recycling with our state-of-the-art solutions, paving the way to a sustainable future.
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