Soft Plastic Granulation Line for Effortless Recycling
Customers have the versatile option to select from two-stage, three-stage, or four-stage machines, tailored to their unique production demands. This cutting-edge design ensures excellent compatibility and enhances granulation efficiency. The granulator is expertly crafted for the recycling of dirty waste and the reprocessing of residual scraps. The gear box boasts a high torque design that operates with low noise and offers smooth performance. With a special screw configuration, it greatly alleviates issues related to particle black spots and color differences. Depending on the material's characteristics, the machine is equipped with innovative forced feeding and a hydraulic mesh changer, maximizing capacity while optimizing power usage. Moreover, state-of-the-art vacuum and conventional exhaust systems work in tandem to effectively eliminate moisture, exhaust gases, and impurities, guaranteeing more consistent extrusion and superior solid particle quality.
Hard Plastic Granulation Line for Enhanced Efficiency and Quality
This cutting-edge Machine Line utilizes advanced technology to heat and melt a variety of plastic raw materials, subsequently employing a high-speed rotating cutter to seamlessly transform the molten plastic into small, uniform particles. During this precision cutting process, the plastic is swiftly rotated, stirred, and rubbed, resulting in particles that are remarkably consistent in size and shape, thereby significantly enhancing the plastic's reprocessing performance.
The Machine Line is engineered to minimize plastic degradation while producing superior quality particles, making it an indispensable tool for clients engaged in recycling PP, PE, and other hard plastic materials. This machine is not only straightforward to operate but also represents a highly practical granulation recycling mode, earning widespread acclaim in the PP and PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: The dynamic world of plastic recycling holds the key to significantly reducing the environmental pollutants linked with plastic waste, thereby protecting our precious land and water resources from harm.
Resource Conservation: By embracing the recycling and reuse of plastic products, we can substantially cut down the need for virgin plastics, thereby preserving invaluable non-renewable resources such as oil.
2. Policy Support
Government Promotion: Around the globe, governments are championing environmental protection by enforcing a plethora of policies and regulations designed to bolster the plastic recycling sector.
Economic Incentives: In various nations, governments are paving the way for the plastic recycling industry through enticing tax incentives and subsidies, accelerating its growth.
3. Market Demand
Enterprise Demand: As the clarion call for environmental protection grows louder, an increasing number of enterprises are pivoting to recycled plastics to shrink their ecological impact.
Consumer Preference: With a rising trend towards eco-friendly products, consumers are now more than willing to invest extra in items crafted from recycled materials, recognizing their value.
4. Technological Progress
Recycling Technology: The ongoing evolution of plastic recycling technology renders the process more efficient, cost-effective, and yielding superior quality outputs.
Innovative Applications: The advent of groundbreaking materials and processes broadens the horizons for recycled plastics, allowing their use in diverse fields like construction and textiles.
5. Global Trends
International Cooperation: Across the globe, environmental organizations and enterprises are joining forces, propelling the growth of the plastic recycling industry to new heights.
Standardization: International standards are being crafted to elevate the quality of recycled plastics, facilitating their global trade and utilization.
The plastic recycling industry is poised for a promising future, offering expansive prospects and remarkable advantages. It not only mitigates environmental damage and conserves resources but also thrives under the dual impetus of policy backing and market demand. With continual technological advancements and strengthened global collaborations, the future of this industry looks exceedingly bright.
Q: What is the price of a plastic granulation line?
A: The cost of a plastic granulation line hinges on factors such as the desired cleanliness of the final material and the production capacity required. We are committed to recommending the most efficient granulation line setup tailored to the customer's budget and specific needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: This option features a simple structure and is cost-effective, ideal for processing standard plastics like single-material PP and PE. However, it struggles with mixed or impure recycled materials, offering limited processing capability.
Twin Screw: Renowned for its robust mixing capacity, this granulator efficiently handles recycled and mixed materials or modified plastics requiring additional additives. It provides a higher yield and more consistent performance.
Triple Screw: Primarily employed for high-output and precision-demanding applications such as high-end engineering plastic granulation. Although efficient, it comes with higher costs and complex maintenance requirements.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is recommended. If the materials are singular and budget constraints are a concern, a single screw granulator stands as a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: A compact powerhouse, offering a throughput of 50-200 kg/hour, this granulator is ideal for startups or those dabbling in small-scale production ventures.
Medium-Sized Granulator: Perfectly suited for the bustling activity of recycling and modified plastic plants, this granulator boasts a capacity of 200-500 kg/hour, making it a staple in mid-range operations.
Large Granulator: With an impressive capacity of over 500 kg/hour, this granulator is engineered for high-demand operations, requiring the synchronization with high-power motors and sophisticated automation systems.
Adjustment Method: Unlock versatility in production with our adjustable capacity features. Fine-tune the output by modifying screw speed, feeding speed, or mold aperture, to perfectly meet your processing needs.
Q: Can this advanced machinery efficiently process materials with high humidity, impurities, or mixed plastic types? Is there a need for pre-processing, such as crushing and cleaning?
A: Certain equipment seamlessly integrates with pre-drying systems, like a hopper dryer. However, for raw materials with high humidity, including unwashed recycled bottles, additional pre-treatment like centrifugal dehydration is highly recommended.
Q: Is this machine adaptable to various types of melted plastics? Is it necessary to recalibrate the equipment when switching raw materials?
A: Materials with higher melt indices exhibit superior flowability, facilitating easier processing. For instance, LDPE with an MI of 10 processes smoother than HDPE with an MI of 2.
Q: What methods ensure control over particle uniformity, density, and shape?
A: Achieving particle uniformity hinges on the precision of screw design and temperature control. A larger aspect ratio in screw design can result in more consistent plasticization.
The particle shape is expertly determined by the cutting method employed:
Underwater Strip Cutting: This method yields regular particles, perfect for applications requiring high precision.
Hot Cutting Grain: Known for its efficiency, this method can produce burring, yet remains a top choice for rapid processing.
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