Soft Plastic Granulation Line
Customers can select from a versatile range of two-stage, three-stage, or four-stage machines tailored to meet specific production demands. This innovative design ensures exceptional compatibility and superior granulation results. The granulator excels in recycling contaminated waste and producing scrap materials efficiently. Featuring a high-torque gearbox, it operates with minimal noise and remarkable smoothness. The specialized screw design enhances coordination, significantly reducing issues of particle black spots and color inconsistencies. Tailored to material characteristics, it comes equipped with forced feeding and a hydraulic mesh changer, optimizing capacity and power efficiency. Moreover, both vacuum and conventional exhaust systems effectively eliminate moisture, exhaust gases, and impurities, guaranteeing stable extrusion and producing high-quality solid particles.
Hard Plastic Granulation Line
This state-of-the-art Machine Line efficiently heats and melts diverse plastic raw materials, employing a high-speed rotating cutter to transform the molten plastic into small, uniform particles. During this precision cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in consistently sized and shaped particles. This uniformity significantly enhances the reprocessing performance of the plastic, making it ideal for high-quality applications.
This Machine Line is instrumental in minimizing plastic degradation while producing superior particles. It serves as an invaluable asset for clients engaged in recycling PP, PE, and other hard materials. The machine's user-friendly operation offers a practical and efficient granulation recycling solution, making it a favorite in the PP, PE recycling sector for its reliability and effectiveness.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing Pollution: Embrace the power of plastic recycling, a vital measure that significantly mitigates environmental pollution. This practice safeguards our cherished land and precious water resources from the detrimental impacts of plastic waste.
Resource Conservation: Through recycling and reusing, we diminish the reliance on virgin plastics and conserve invaluable non-renewable resources, such as oil, paving the way for a sustainable future.
2. Policy support
Government Promotion: Across the globe, governments are championing environmental protection with fervor, rolling out a suite of policies and regulations to foster and incentivize the growth of the plastic recycling sector.
Economic Incentives: In select countries, governments bolster the plastic recycling industry by offering enticing tax incentives and subsidies, further catalyzing its progress.
3. Market demand
Enterprise Demand: As the commitment to environmental stewardship heightens, a growing number of enterprises are adopting recycled plastics, a testament to their dedication to reducing ecological footprints.
Consumer Preference: The appetite for eco-friendly products is surging, with consumers showing a willingness to pay a premium for items crafted from recycled materials, reflecting a shift in consumer values.
4. Technological progress
Recycling Technology: The plastic recycling domain is witnessing technological leaps, enhancing the efficiency, cost-effectiveness, and quality of the recycling process, setting new industry benchmarks.
Innovative Applications: The emergence of novel materials and processes is broadening the application horizons of recycled plastics, reaching into diverse fields such as construction, textiles, and beyond.
5. Global Trends
International Cooperation: A symphony of collaboration unites environmental organizations and enterprises worldwide, collectively advancing the plastic recycling industry on a global scale.
Standardization: The formulation of international standards elevates the quality of recycled plastics, facilitating their seamless integration and circulation within the global marketplace.
The plastic recycling industry holds immense promise and unparalleled advantages, effectively curbing environmental pollution and conserving resources. This industry enjoys robust support from both policy and market forces. As technology continues to advance and global partnerships strengthen, the industry is poised for a future brimming with opportunities.
Q: What is the price of the plastic granulation line?
A: Pricing varies based on the customer's desired final material cleanliness and production capacity requirements. We can tailor a highly effective granulation line solution that aligns perfectly with the customer's budgetary considerations.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a straightforward structure and cost-effective design, ideal for processing standard plastics like PP and PE. However, it exhibits limited adaptability when dealing with mixed or impurity-laden recycled materials, offering restricted processing capabilities.
Twin Screw: Boasting robust mixing capabilities, it's perfectly suited for handling recycled, mixed, or additive-enhanced plastics, such as those with flame retardants. It delivers superior yield and operational stability.
Triple Screw: Preferred in scenarios demanding exceptional output and precision (e.g., high-end engineering plastic granulation), albeit it involves higher costs and complex maintenance.
Suggestion: For recycled or mixed-modified raw materials, the twin-screw granulator is recommended. For single material with budget constraints, the single screw granulator presents an excellent option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Delivers 50-200 kg/hour, making it ideal for startups or small-scale production ventures.
Medium Sized Granulator: Our efficient systems cater to processing needs of 200-500 kg/h, making them indispensable solutions in recycling plants and modified plastic facilities. Experience reliable performance and impressive throughput with our medium-sized granulators.
Large Granulator: Achieving a remarkable capacity of over 500 kg/hour, these granulators are designed to integrate seamlessly with high-power motors and advanced automation systems. Elevate your production capacity with our large-scale solutions.
Adjustment Method: Fine-tune your processing experience with versatility in capacity adjustment. The granulator allows modifications via screw speed, feeding speed, or the precision of mold aperture, ensuring adaptability to varying production demands.
Q: Can it adeptly manage high humidity, impurities, or mixed plastics? Are there pre-processing requirements like crushing and cleaning for the materials?
A: For optimal results, the apparatus can be paired with a pre-drying system, such as a sophisticated hopper dryer. However, highly humid materials like unwashed recycled bottles necessitate additional pre-treatment steps, such as centrifugal dehydration, for superior quality output.
Q: Is there support for various types of melted plastics? Is equipment adjustment required when switching raw materials?
A: Plastics with a higher melt index exhibit superior flowability, thus facilitating easier processing. For instance, LDPE with a melt index of 10 is more manageable than HDPE with a melt index of 2, making raw material selection critical.
Q: How is the uniformity, density, and shape of particles controlled with precision?
A: Precise particle uniformity is dependent on an expertly crafted screw design, where a larger aspect ratio enhances uniform plasticization. This, coupled with accurate temperature control, results in exceptional particle consistency.
The artistry in particle shape is dictated by the cutting method employed:
Underwater Strip Cutting: Offers consistently regular particles, ideal for applications demanding high precision.
Hot Cutting Grain: Delivers high efficiency; however, it may result in particles with minor burrs.
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