Introducing the Soft Plastic Granulation Line: a seamless blend of innovative technology and precision designed to transform how you process soft plastics. This advanced line is engineered to deliver outstanding results, ensuring that all your granulation needs are met with efficiency and excellence.
Our Pelletizer Machine offers unparalleled flexibility with options for two-stage, three-stage, or even four-stage configurations, meticulously tailored to meet diverse production requirements. This machine's innovative design ensures exceptional compatibility, yielding superior granulation results. Perfectly suited for recycling dirty waste and processing scraps, this granulator is a cornerstone of efficient operations. The gearbox boasts a high torque design, ensuring low noise and smooth operation. Our specially designed screw enhances coordination, effectively mitigating issues such as particle black spots and color discrepancies. Equipped with a forced feeding system and a hydraulic mesh changer, this machine optimizes capacity while conserving energy. With both vacuum and conventional exhaust systems, it efficiently removes moisture, exhaust gas, and impurities, guaranteeing stable extrusion and the production of superior solid particles.
Introducing the cutting-edge Hard Plastic Granulation Line, meticulously crafted for the precise and efficient granulation of hard plastics. This line embodies the perfect fusion of durability and innovation, providing a robust solution for even the most challenging recycling needs.
This advanced Machine Line revolutionizes the granulation process by heating and melting various plastic raw materials before employing a high-speed rotating cutter to transform them into small, uniform particles. In this dynamic cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, which results in uniformly shaped particles. This uniformity significantly enhances the plastic's reprocessing potential and performance, ensuring you achieve the best possible results.
Our state-of-the-art Machine Line is a pivotal asset in reducing plastic degradation while producing superior quality particles. Especially advantageous for clients recycling PP, PE, and other hard plastic materials, this machine is both user-friendly and exceptionally practical. It stands as a highly popular choice in the PP and PE recycling industry, offering simplicity in operation and a robust granulation recycling mode that has earned wide acclaim.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Harnessing the power of plastic recycling, we can significantly cut down on the environmental footprint caused by plastic waste. This proactive approach minimizes the detrimental impact on both land and precious water resources.
Resource Conservation: The recycling and reuse of plastic not only reduce the demand for virgin plastics but also conserve valuable, non-renewable resources such as oil, steering us towards a more sustainable future.
2. Policy Support
Government Promotion: In a world increasingly attuned to environmental needs, governments are stepping up with robust policies and regulations to bolster the thriving plastic recycling industry, providing the necessary framework for growth.
Economic Incentives: In various nations, governments are rolling out the red carpet for plastic recycling companies with enticing tax benefits and subsidies, sparking further industry advancement.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, a growing number of enterprises are opting for recycled plastics, enhancing their efforts to minimize their environmental impact.
Consumer Preference: The shift towards sustainability is evident as consumers increasingly embrace eco-friendly products and are willing to invest more in items crafted from recycled materials.
4. Technological Progress
Recycling Technology: Ongoing advancements in plastic recycling technology are revolutionizing the process, making it more efficient, cost-effective, and producing higher quality outputs.
Innovative Applications: The creation of new materials and processes is opening doors for recycled plastics to be used in a wider array of fields, from construction materials to textiles, showcasing the versatility of these materials.
5. Global Trends
International Cooperation: The global community, including environmental organizations and enterprises, is coming together in a concerted effort to propel the progress of the plastic recycling industry.
Standardization: The establishment of international standards is crucial for enhancing the quality of recycled plastics, facilitating their global circulation and usage.
The Plastic Recycling Industry: Promising prospects and formidable advantages await as the industry not only tackles environmental issues and conserves resources but also benefits from the dual forces of policy and market support. With technological strides and global partnerships strengthening, the plastic recycling sector is poised for a radiant future.
Q: What is the price of a plastic granulation line?
A: Pricing hinges on the cleanliness level of the final material and the desired production capacity. Based on your budget, we can recommend the most effective granulation line combination tailored to your needs.
Q: What are the differences between single screw, twin-screw, and triple screw granulators? Which is best suited for my requirements?
A:Single Screw: Featuring a simple structure and low cost, it's ideal for processing standard plastics (e.g., single material PP, PE new materials). However, it struggles with mixed or impurity-laden recycled materials, offering limited processing capacity.
Twin Screw: Known for its robust mixing capabilities, it excels in processing recycled materials, mixed plastics (like PP, PE mixes), or modified plastics with additives like flame retardants and colorants. It offers superior yield and stability.
Triple Screw: Perfect for high-output and high-precision needs (such as high-end engineering plastic granulation). Although it incurs higher costs and complex maintenance, it's worth it for precise applications.
Suggestion: If you're dealing with recycled or mixed modified materials, a twin-screw granulator is advisable. For single materials and budget constraints, a single screw granulator is a viable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing the Small Granulator: Our compact powerhouse is the perfect choice for startups or small-scale production, efficiently processing 50-200 kg/hour. Elevate your business with this reliable entry-level solution, designed for those stepping into the world of recycling.
Explore the Medium-Sized Granulator: Ideally suited for bustling recycling plants or modified plastic facilities, this robust machine handles 200-500 kg/hour with ease. A staple in the industry, it stands out for its versatility and performance.
Discover the Large Granulator: Engineered for high-capacity needs, this powerful granulator processes over 500 kg/hour. It seamlessly integrates with high-power motors and advanced automation systems, setting a new standard in efficiency and productivity.
Flexible Adjustment Methods: Tailor your production capacity effortlessly by adjusting screw speed, feeding speed, or mold aperture. Achieve optimal performance and meet diverse production demands with precision.
Q: Can this machine handle challenging materials such as high humidity, impurities, or mixed plastics? Is there a requirement for pre-processing like crushing and cleaning?
A: Yes, indeed! Some models seamlessly integrate with pre-drying systems, like a hopper dryer. However, high-humidity raw materials, such as unwashed recycled bottles, require additional pre-treatment, including centrifugal dehydration, to ensure optimal performance.
Q: Does the machine accommodate various types of melted plastics? Are adjustments necessary when switching between different raw materials?
A: Certainly! Materials with a higher melt index boast greater flowability. For instance, LDPE with MI=10 is far easier to process compared to HDPE with MI=2, showcasing the machine's adaptability and efficiency.
Q: What strategies are employed to maintain uniformity, density, and shape of the produced particles?
A: Achieving particle uniformity involves meticulous screw design, where a larger aspect ratio ensures more consistent plasticization, coupled with precise temperature control for exceptional results.
The particle shape is determined by the innovative cutting method employed:
Underwater Strip Cutting: Delivers regular particles, ideal for high-precision applications, ensuring consistent quality.
Hot Cutting Grain: Offers high efficiency; however, it may produce particles with burrs, suitable for less precision-demanding tasks.
Partner with Us for a Sustainable Future in Plastic Recycling: Join forces with Zhangjiagang Deling Machinery Co, Ltd, and embrace cutting-edge technology to transform the plastic recycling landscape, ensuring a greener planet for generations to come.
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