Soft Plastic Granulation Line
Customers are empowered to select from a versatile range of two-stage, three-stage, and four-stage machines to perfectly align with their unique production needs. Our innovative design ensures exceptional compatibility and superior granulation efficiency. The granulator excels in recycling contaminated waste and transforming scraps into high-quality output. Key features include a high torque gearbox that provides whisper-quiet operation and a specialized screw design for optimal coordination, effectively minimizing black spots and color discrepancies. Tailored to the material's characteristics, it features both forced feeding and a hydraulic mesh changer, maximizing capacity and energy savings. Additionally, our advanced vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, guaranteeing stable extrusion and robust solid particles.
Hard Plastic Granulation Line
This state-of-the-art Machine Line expertly heats and melts a diverse array of plastic raw materials, employing a high-speed rotating cutter to precisely trim the melted plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, enhancing particle uniformity and significantly boosting the plastic's reprocessing performance.
The Machine Line is pivotal in minimizing plastic degradation and producing superior quality particles, making it an indispensable tool for clients recycling materials like PP, PE, and other hard plastics. Its user-friendly design ensures ease of operation, making it an exceptionally practical granulation recycling solution that has garnered immense popularity in the realm of PP, PE recycling.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the transformative power of plastic recycling to significantly diminish environmental pollution. By reducing plastic waste, we safeguard our precious land and water resources from harm.
Resource Conservation: Through the innovative recycling and reuse of plastic products, we can decrease reliance on virgin plastics. This not only preserves non-renewable resources like oil but also supports a sustainable future.
2. Policy Support
Government Promotion: Worldwide, governments are championing environmental protection by introducing decisive policies and regulations that fuel and support the expansion of the plastic recycling industry.
Economic Incentives: In select nations, government initiatives offer substantial tax incentives and subsidies to plastic recycling companies, thereby propelling the industry's advancement.
3. Market Demand
Enterprise Demand: As environmental consciousness soars, an increasing number of enterprises opt for recycled plastics, thus minimizing their ecological impact.
Consumer Preference: An upsurge in demand for eco-friendly products is apparent, with consumers willing to invest more in products made from recycled materials.
4. Technological Progress
Recycling Technology: Cutting-edge advancements in plastic recycling technology ensure a more efficient, cost-effective process that yields superior quality results.
Innovative Applications: Pioneering materials and processes have broadened the application of recycled plastics across various sectors, including construction materials and textiles.
5. Global Trends
International Cooperation: Globally, environmental organizations and enterprises are enhancing collaboration to collectively advance the plastic recycling industry's growth.
Standardization: The establishment of global standards elevates recycled plastic quality, facilitating their circulation and utilization in the global marketplace.
The plastic recycling industry stands on the brink of vast opportunities and distinct advantages. It not only cuts down on environmental pollution and conserves resources, but it also benefits from the dual momentum of policy backing and market demand. With relentless technological progress and fortified global alliances, the future of the plastic recycling industry glows ever brighter.
Q: What is the price of plastic granulation line?
A: Pricing varies based on the desired cleanliness level of the final material and production capacity. We are committed to recommending the most effective granulation line configuration tailored to the customer's budgetary limits.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Boasting a straightforward design and low cost, it's ideal for processing standard plastics like single-material PP and PE. However, it struggles with mixed or impurity-laden recycled materials, offering limited throughput.
Twin Screw: With robust mixing capabilities, it excels in processing recycled and mixed materials such as PP and PE mixtures, or modified plastics necessitating additives like flame retardants and colorants, delivering higher yield and stability.
Triple Screw: Typically deployed for high-output and precision-demanding scenarios such as high-end engineering plastic granulation. While it promises excellence, it comes with elevated costs and complex maintenance requirements.
Suggestion: For recycled or mixed-modified raw materials, the twin-screw granulator is recommended. Conversely, for single raw materials with a constrained budget, the single screw granulator is an excellent alternative.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: With a capacity of 50-200 kg/hour, it is perfectly suited for startups or small-scale production efforts.
Medium Sized Granulator: Efficiently processing between 200-500 kg/h, this robust granulator is a staple in recycling and modified plastic plants, offering a reliable solution for medium-scale operations.
Large Granulator: For high-demand environments, this granulator processes over 500 kg per hour and pairs seamlessly with high-power motors and advanced automation systems, ensuring unparalleled productivity.
Adjustment Method: Fine-tune capacity with ease! Adjust the screw speed, feeding speed, or mold aperture to optimize performance and meet your specific production needs.
Q: Can it handle high humidity, impurities, or mixed plastics? Do materials require pre-processing, such as crushing and cleaning?
A: Yes! Integrate with a pre-drying system, like a hopper dryer, to enhance performance. However, highly humid materials, like unwashed recycled bottles, may necessitate additional pre-treatment such as centrifugal dehydration.
Q: Does the machine accommodate various types of melted plastics? Is equipment adjustment necessary when changing raw materials?
A: Certainly! The higher the melt index, the better the material flowability. For example, LDPE with MI=10 is processed with greater ease compared to HDPE with MI=2, showcasing its adaptability.
Q: What methods are used to control particle uniformity, density, and shape?
A: Achieving perfect particle uniformity depends on our expertly designed screws and precise temperature control. A larger aspect ratio leads to more consistent plasticization.
The particle shape is expertly crafted by the cutting method:
Underwater Strip Cutting: Produces regular particles, ideal for applications requiring high precision.
Hot Cutting Grain: Offers high efficiency, though it may result in particles with burrs.
Partner With Us for a Sustainable Future in Plastic Recycling: Join hands with Zhangjiagang Deling Machinery Co, Ltd and embrace a greener tomorrow with our cutting-edge granulation solutions!
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