Soft Plastic Granulation Line
Customers are invited to choose from our versatile selection of two-stage, three-stage, and four-stage machines tailored to meet diverse production requirements. Our specially crafted design ensures excellent compatibility and superior granulation quality. This granulator is the ideal solution for recycling dirty waste and producing high-quality scraps. It features a high-torque gearbox that delivers low noise and smooth, reliable operation. A uniquely engineered screw design facilitates seamless coordination, effectively addressing issues like black spots and color differences in particles. Equipped with a forced feeding mechanism and a hydraulic mesh changer, it enhances capacity while significantly reducing power consumption. Moreover, our advanced vacuum and conventional exhaust systems efficiently eliminate moisture, gases, and impurities, guaranteeing stable extrusion processes and the production of robust, solid particles.
Hard Plastic Granulation Line
This advanced machine line expertly heats and melts various plastic raw materials, utilizing a high-speed rotating cutter to transform the melted plastic into small, uniform particles. This dynamic process involves rapid rotation, stirring, and rubbing of the plastic, ensuring consistent size and shape of the particles, thereby significantly enhancing the plastic's reprocessing performance.
Our machine line is expertly designed to minimize plastic degradation and produce superior-quality particles, making it an indispensable ally for clients recycling PP, PE, and other hard material plastics. This easy-to-operate machine represents an exceptionally practical granulation recycling solution and has garnered immense popularity in the realm of PP and PE recycling.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Dive into the world of plastic recycling, a powerful ally in combating environmental pollution. By recycling plastic waste, we not only diminish ecological damage but also protect our precious land and water resources.
Resource Conservation: Embrace the future with plastic recycling, a visionary step towards reducing the demand for virgin plastics. By reusing plastic products, we conserve non-renewable resources like oil, paving the way for a sustainable tomorrow.
2. Policy Support
Government Promotion: Governments worldwide are lighting the path with powerful policies and regulations, aiming to nurture the growth of the plastic recycling sector, emphasizing the importance of environmental stewardship.
Economic Incentives: Witness the transformation as countries offer enticing tax benefits and subsidies, fueling the plastic recycling industry and encouraging exponential growth and innovation.
3. Market Demand
Enterprise Demand: Join the ranks of forward-thinking companies choosing recycled plastics, driven by a heightened awareness of environmental protection to reduce their ecological impact.
Consumer Preference: The market speaks volumes as consumers increasingly opt for eco-friendly products, gladly paying a premium for items crafted from recycled materials, signifying a shift towards sustainability.
4. Technological Progress
Recycling Technology: Step into the future with groundbreaking advances in plastic recycling technology, enhancing the process to be more efficient, cost-effective, and of superior quality.
Innovative Applications: Revolutionize industries with recycled plastics now finding their way into various fields like building materials and textiles, thanks to new material developments and processes.
5. Global Trends
International Cooperation: The world unites as environmental organizations and enterprises collaborate, championing the development of the global plastic recycling industry.
Standardization: With international standards in place, the quality of recycled plastics soars, enhancing their circulation and utility in the global marketplace.
The plastic recycling industry is on the brink of a revolution, offering vast prospects and remarkable advantages. It not only combats environmental pollution and conserves vital resources but is also buoyed by policy support and market demand. As technology advances and global collaboration strengthens, a brighter, sustainable future awaits the plastic recycling domain.
Q: What is the price of a plastic granulation line?
A: The cost is contingent upon the customer's desired cleanliness level of the final material and their required production capacity. We offer tailored recommendations for the most efficient granulation line combination based on the customer's budgetary constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a straightforward design and low cost, this option is ideal for processing standard plastics like single-material PP and PE. However, it lacks adaptability for mixed or impurity-laden recycled materials.
Twin Screw: Boasting robust mixing capabilities, it excels in processing recycled and mixed materials, or modified plastics requiring additives. It delivers higher yields and stability, making it a versatile choice.
Triple Screw: Perfect for scenarios demanding high output and precision, especially in high-end engineering plastic granulation. It commands a higher price point and requires intricate maintenance.
Suggestion: For recycled or mixed modified raw materials, opt for a twin-screw granulator. A single screw granulator is a cost-effective choice if the material is single and budget is limited.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Compact and mighty, our Small Granulator offers an impressive capacity of 50-200 kg/hour, making it the perfect choice for startups or small-scale production facilities that seek efficiency without compromise.
Our Medium-Sized Granulator is designed for those who require more power, with a capacity of 200-500 kg/h. It is a staple in recycling plants and modified plastic facilities, providing the reliability and high performance that these operations demand.
For the giants of industry, our Large Granulator exceeds expectations with a capacity above 500 kg/hour. This powerhouse requires a high-power motor and an advanced automation system to meet the rigorous demands of large-scale production.
Adjustment Method: Flexibility is key. You can seamlessly adjust the capacity through modifications in screw speed, feeding rate, or mold aperture to tailor performance to your needs.
Q: Is the machine capable of handling high humidity, impurities, or a mix of plastics? Is preprocessing of materials, like crushing and cleaning, necessary?
A: While some of our equipment can incorporate a pre-drying system like a hopper dryer, materials with high humidity like unwashed recycled bottles will indeed need additional preprocessing, such as centrifugal dehydration, to achieve optimal results.
Q: Can it process various types of melted plastics efficiently? Are adjustments needed when switching between different raw materials?
A: Material flowability is influenced by the melt index. Higher indices mean easier processing, such as LDPE with an MI of 10 compared to HDPE with an MI of 2. This flexibility allows for seamless transitions between materials.
Q: What measures are in place to ensure the uniformity, density, and shape of the granulated particles?
A: The precision of particle uniformity is ensured by our advanced screw design, where a larger aspect ratio results in superior plasticization, and high-accuracy temperature control.
The approach to shaping particles is crucial:
Underwater Strip Cutting: This method yields regular particles, ideal for applications demanding high precision.
Hot Cutting Grain: While highly efficient, this method may produce particles with burrs.
Partner with Us for a Sustainable Future in Plastic Recycling, where innovation meets eco-friendly practices to transform the industry and the environment.
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