Advanced Soft Plastic Granulation Line for Superior Recycling
Customers can expertly tailor their production with our two-stage, three-stage, and four-stage machines, meticulously designed to cater to varied production requirements. Our innovative special design ensures flawless compatibility and enhances granulation quality, making the granulator exceptionally adept at recycling contaminated waste and processing scraps. Featuring a high-torque gearbox, our machine delivers low noise and seamless operation. The ingeniously crafted screw design optimizes coordination, effectively addressing particle discoloration and black spot issues. Tailored to the material's characteristics, it boasts a forced feeding system and a hydraulic mesh changer, optimizing capacity while conserving power. Additionally, our advanced vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, guaranteeing unparalleled stability in extrusion and producing outstanding solid particles.
Cutting-Edge Hard Plastic Granulation Line for Optimal Particle Production
This sophisticated Machine Line expertly heats and melts an array of plastic raw materials, employing a high-speed rotating cutter to precisely slice the melted plastic into small, uniform particles. Throughout the cutting process, the plastic is dynamically rotated, stirred, and rubbed, ensuring uniformity in size and shape, significantly enhancing the reprocessing performance of the plastic.
The innovative machine Line significantly mitigates plastic degradation, producing superior quality particles, earning its distinction as an indispensable asset for clients recycling PP, PE, and other durable plastic materials. Additionally, this machine boasts user-friendly operation and stands out as a highly practical granulation recycling solution, enjoying immense popularity in the PP and PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Plastic recycling significantly cuts down on environmental pollution from waste, safeguarding vital land and water resources for future generations.
Resource conservation: Through recycling, the use of virgin plastics is minimized, conserving precious non-renewable resources like oil, preserving them for more critical applications.
2. Policy support
Government promotion: Worldwide, governments are increasingly prioritizing environmental conservation by rolling out supportive policies that bolster the growth and innovation within the plastic recycling sector.
Economic incentives: Certain nations offer tax reliefs and subsidies to inspire the expansion and success of plastic recycling enterprises, accelerating industry advancements.
3. Market demand
Enterprise demand: As eco-consciousness rises, businesses are embracing recycled plastics to lessen their environmental impact while enhancing their brand image.
Consumer preference: Today's savvy consumers are drawn to eco-friendly products, willingly paying more for items that incorporate recycled materials, reflecting their commitment to sustainability.
4. Technological progress
Recycling technology: Ongoing technological innovations are transforming plastic recycling, achieving unprecedented efficiency, cost-effectiveness, and quality in production processes.
Innovative applications: The advent of cutting-edge materials and processes expands the use of recycled plastics across diverse industries like construction and textiles, unlocking new possibilities.
5. Global Trends
International Cooperation: Global synergy among environmental groups and corporations is enhancing efforts to propel the plastic recycling industry, driving widespread sustainable progress.
Standardization: Establishing global standards elevates recycled plastic quality, facilitating seamless market integration, and widespread utilization on an international scale.
The plastic recycling industry is poised for tremendous growth, offering vast environmental and economic benefits. It not only mitigates pollution and conserves resources, but thrives on the dual engines of policy incentives and escalating market demand. As technology advances and global collaborations strengthen, the future of the plastic recycling industry shines brightly.
Q: What is the price of plastic granulation line?
A: Pricing varies based on the desired cleanliness of the output material and the production capacity required. We offer expert recommendations to match the most effective granulation line to your budget and needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Ideal for basic setups, this low-cost structure handles standard plastics (e.g., PP, PE new materials) efficiently, yet struggles with mixed or impure recycled materials, offering limited processing capacity.
Twin screw: With robust mixing abilities, it expertly processes recycled and mixed materials (e.g., PP, PE composites), or modified plastics needing additives, providing superior output and consistency.
Triple screw: This high-precision variant excels in demanding scenarios like high-end engineering plastic granulation, though it comes with higher costs and complex maintenance needs.
Suggestion: For recycled or mixed modified materials, opt for a twin-screw granulator. For single materials and tight budgets, the single screw granulator is an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Capable of producing 50-200 kg/hour, this solution is tailored for startups or small-scale operations, adaptable to meet varying production demands.
Medium-Sized Granulator: Efficiently process substantial loads with a capacity ranging from 200 to 500 kg/h, perfect for recycling plants or modified plastic plants seeking reliable performance.
Large Granulator: Revolutionize your production capabilities with a throughput exceeding 500 kg/hour, ideally paired with high-power motors and advanced automation systems for unparalleled efficiency.
Adjustment Method: Experience seamless capacity adjustments by fine-tuning the screw speed, feeding speed, or mold aperture, ensuring optimal performance tailored to your specific needs.
Q: Can it adeptly manage high humidity, impurities, or diverse plastic mixtures? Are pre-processing steps like crushing and cleaning necessary for optimal operation?
A: Our advanced equipment can be coupled with a pre-drying system, such as a hopper dryer, to handle high humidity raw materials. However, materials like unwashed recycled bottles do require additional pre-treatment, such as centrifugal dehydration, for best results.
Q: Does it accommodate various types of melted plastics, and is equipment adjustment necessary when transitioning between different raw materials?
A: Materials with a higher melt index exhibit greater flowability, facilitating easier processing, exemplified by LDPE with MI=10 being simpler to process compared to HDPE with MI=2.
Q: What strategies are employed to ensure uniformity, density, and precision in particle shapes?
A: Particle uniformity is influenced by the screw design, where a larger aspect ratio can lead to more uniform plasticization, complemented by precise temperature control for consistent quality.
Particle shape is meticulously crafted based on the cutting method used:
Underwater Strip Cutting: Achieves regular, precision-oriented particles, ideal for applications requiring high accuracy;
Hot Cutting Grain: Offers high efficiency, though particle edges may be less smooth due to potential burrs.
Partner with Us for a Sustainable Future in Plastic Recycling: Join forces with Zhangjiagang Deling Machinery Co, Ltd, and lead the charge towards eco-friendly innovations in plastic recycling.
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