Soft Plastic Granulation Line
Customers can tailor their choice with our versatile range of two-stage, three-stage, and four-stage machines, each crafted to meet precise production demands. Our uniquely engineered design promises seamless compatibility and premium granulation quality. This granulator excels in recycling contaminated waste and effectively processes scraps. Equipped with a high-torque gearbox, it ensures low noise and smooth operations. The innovative screw design enhances coordination, tackling particle black spots and color discrepancies effectively. Tailored to material characteristics, it features forced feeding and a hydraulic mesh changer, optimizing capacity and energy savings. Enhanced with both vacuum and conventional exhaust systems, it efficiently removes moisture, exhaust gases, and impurities, securing a stable extrusion process and superior solid particle quality.
Hard Plastic Granulation Line
This advanced Machine Line adeptly heats and melts a variety of plastic raw materials, subsequently employing a high-speed rotating cutter to expertly slice the molten plastic into consistently small and uniform particles. Through this cutting-edge process, the plastic undergoes rapid rotation, stirring, and rubbing, which refines the uniformity in size and shape of the plastic particles, significantly boosting their reprocessing performance.
Our Machine Line is instrumental in minimizing plastic degradation and producing superior quality particles. It serves as an indispensable ally for clients in recycling PP, PE, and other hard material plastics. The machine is designed for ease of operation and stands as a highly practical granulation recycling solution, enjoying immense popularity in the PP and PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry: An Overview
1. Environmental Protection
Reducing Pollution: Embrace a cleaner planet by effectively curbing environmental pollution through diligent plastic recycling, which minimizes damage to our precious land and water resources.
Resource Conservation: Recycling and reusing plastic products significantly cut down the need for virgin plastics, thereby conserving invaluable non-renewable resources like oil.
2. Policy Support
Government Promotion: Globally, governments are placing a heightened emphasis on environmental protection, rolling out numerous policies and regulations that foster and encourage the growth of the plastic recycling sector.
Economic Incentives: To spur the industry's growth, some nations offer tax benefits and subsidies to plastic recycling firms, creating a financially attractive business environment.
3. Market Demand
Enterprise Demand: As awareness of environmental sustainability rises, a growing number of businesses are transitioning to recycled plastics to shrink their ecological footprint.
Consumer Preference: Eco-conscious consumers are increasingly seeking environmentally friendly products, often willing to pay more for items crafted from recycled materials.
4. Technological Progress
Recycling Technology: With continuous advancements, plastic recycling technology is becoming more efficient, cost-effective, and capable of producing superior quality outputs.
Innovative Applications: Cutting-edge materials and processes are expanding the horizons for recycled plastics, enabling their use in diverse fields like construction and textiles.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and businesses are bolstering cooperation, uniting efforts to advance the plastic recycling industry's development.
Standardization: The establishment of international standards enhances the quality of recycled plastics, facilitating their global market circulation and utilization.
The plastic recycling industry boasts vast potential and substantial advantages, from reducing pollution and conserving resources to benefiting from policy and market support. With ongoing technological advancements and strengthened global cooperation, the industry is poised for a promising future.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the required cleanliness level of the final material and desired production capacity. We excel in recommending the most efficient granulation line combination tailored to the customer's budget requirements.
Q: What differentiates single, twin, and triple-screw granulators? Which is ideal for my requirements?
A:Single Screw: Simple and cost-effective, ideal for basic plastics (like single-material PP, PE new materials), though less adaptable to mixed or impurity-laden recycled materials. Limited capacity should be noted.
Twin Screw: Excellent mixing capabilities make it suitable for recycled and mixed materials (such as PP, PE mixes) or modified plastics with additives (like flame retardants, colorants), offering greater yield and stability.
Triple Screw: Ideal for scenarios demanding high output and precision (such as high-end engineering plastic granulation), albeit with higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. If using single raw materials with a limited budget, a single screw granulator is a viable option.
Q: What is the hourly or daily production range? Is it adjustable?
A: Introducing our Small Granulator: A compact yet mighty solution that processes 50-200 kg/hour, perfect for startups or small-scale operations seeking efficiency and reliability.
Discover the versatility of our Medium-Sized Granulator: Engineered to handle 200-500 kg/h, it's a staple in recycling and modified plastic plants, ensuring robust performance.
Experience unparalleled capacity with our Large Granulator: Boasting over 500 kg/hour, it is designed for high-demand operations, equipped with a powerful motor and sophisticated automation system.
Adjustment Method: Tailor your production output with ease by adjusting the screw speed, feeding speed, or selecting the desired mold aperture for optimal granulation capacity.
Q: Can the equipment manage high humidity levels, impurities, or diverse mixed plastics? Is pre-processing like crushing and cleaning necessary for the materials?
A: Our systems can be enhanced with an integrated pre-drying solution, such as a hopper dryer. However, materials with high moisture content, like unwashed recycled bottles, might demand additional pre-treatment approaches, like centrifugal dehydration.
Q: Is the equipment compatible with various types of melted plastics? Are adjustments required when transitioning between different raw materials?
A: The material flowability increases with a higher melt index; for example, LDPE with MI=10 processes more smoothly compared to HDPE with MI=2.
Q: What are the strategies to maintain control over particle uniformity, density, and shape throughout production?
A: Ensuring particle uniformity is achievable through precise screw design and meticulous temperature control, where a larger aspect ratio in the screw enhances uniform plasticization.
The particle shape can be customized by selecting the cutting method:
Underwater Strip Cutting: Delivers regular particles, ideal for meeting high-precision requirements.
Hot Cutting Grain: Offers high efficiency, though may result in minor burrs.
Join Forces with Us for a Sustainable Future in Plastic Recycling, where innovation meets responsibility for a cleaner planet.
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