Soft Plastic Granulation Line
Customers can select from two-stage, three-stage, and four-stage machines tailored to their production needs. The ingeniously crafted design ensures exceptional compatibility and superior granulation capabilities. This granulator is especially adept at recycling contaminated waste while efficiently producing scraps. For the gearbox, enjoy a high-torque design that promises low noise and seamless operation. Equipped with a special screw design, it enhances coordination to address and improve issues of particle black spots and color variations. Depending on material characteristics, it features forced feeding and a hydraulic mesh changer to maximize capacity while conserving energy. Additionally, advanced vacuum and conventional exhaust systems are in place to effectively eliminate moisture, exhaust gases, and impurities, guaranteeing a more stable extrusion process and achieving superior solid particle quality.
Hard Plastic Granulation Line
Our versatile Machine Line expertly heats and melts a variety of plastic raw materials, utilizing a high-speed rotating cutter to skillfully slice the melted plastic into small, consistently uniform particles. During this dynamic cutting process, the plastic is rapidly rotated, stirred, and rubbed, ensuring uniformity in size and shape. This enhances the reprocessing performance of plastics, making them more adaptable for further applications.
This Machine Line is expertly designed to minimize plastic degradation and produce superior quality particles. It's an invaluable asset for clients focusing on recycling PP, PE, and various other hard material plastics. Additionally, the machine is designed for ease of operation, offering a practical granulation recycling mode that has gained immense popularity in the PP, PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the future of sustainability by minimizing environmental contamination through effective plastic recycling. This pivotal effort curtails the harm caused to both our precious land and vital aquatic ecosystems.
Resource Conservation: Recycling and reusing plastic products not only diminish the demand for virgin plastics but also preserve non-renewable resources such as oil, safeguarding our planet's future.
2. Policy Support
Government Promotion: Across the globe, governments are championing environmental preservation through robust policies and regulations, fostering and nurturing the growth of the dynamic plastic recycling industry.
Economic Incentives: In select nations, governments are offering enticing tax benefits and subsidies to propel plastic recycling companies forward, catalyzing further industry growth.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, a growing number of businesses are committing to recycled plastics to significantly lower their ecological impact.
Consumer Preference: The allure of environmentally friendly products is soaring, with consumers eagerly embracing and investing in items crafted from recycled materials.
4. Technological Progress
Recycling Technology: The relentless advancement of plastic recycling technology is revolutionizing the industry, rendering processes more efficient, cost-effective, and producing superior quality results.
Innovative Applications: Cutting-edge materials and groundbreaking processes are broadening the horizons for recycled plastics, now flourishing in diverse domains such as construction and textiles.
5. Global Trends
International Cooperation: A united front of global environmental organizations and enterprises is emerging, collaboratively driving the evolution of the plastic recycling industry.
Standardization: The establishment of international standards is elevating the quality of recycled plastics, boosting their circulation and utilization in the expansive global marketplace.
The plastic recycling industry stands on the cusp of a remarkable future, offering broad prospects and substantial advantages. By reducing pollution and conserving resources, it garners unwavering support from policies and market demand. As technology continues its upward trajectory and global cooperation strengthens, the industry's future shines brightly, heralding unprecedented opportunities.
Q: What is the price of plastic granulation line?
A: The pricing is influenced by the cleanliness level of the customer's final product and the desired production capacity. We expertly tailor the most effective granulation line solutions to align with the customer's specific budget range and operational needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Renowned for its simplicity and low-cost structure, this option excels in processing straightforward plastics like single material PP and PE. However, its adaptability is limited when dealing with mixed or recycled materials that contain impurities, and its processing capacity is constrained.
Twin Screw: Offering robust mixing capabilities, this versatile choice excels in processing recycled and mixed materials, such as PP and PE composites, or modified plastics needing additives like flame retardants or colorants. It promises higher yield and remarkable stability.
Triple Screw: Engineered for scenarios demanding high output and precision, commonly found in high-end engineering plastic granulation. While it delivers exceptional performance, it comes with a higher cost and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is highly recommended. Conversely, for single raw materials and budget-conscious projects, a single screw granulator is an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Designed for efficacy and efficiency, this compact powerhouse processes between 50-200 kg/hour, making it the perfect choice for startups or small-scale production setups. Ideal for entrepreneurs aiming to make a mark in the recycling world.
Medium-Sized Granulator: With a robust capacity of processing 200-500 kg/hour, this machine is a staple in recycling plants and modified plastic plants. Its versatility and performance make it an indispensable tool for medium-scale operations.
Large Granulator: Designed for industrial giants, this granulator processes over 500 kg per hour. It requires a high-power motor and an advanced automation system to handle massive loads effortlessly, ensuring high productivity and efficiency.
Adjustment Method: Achieve optimal capacity by modulating the screw speed, feeding speed, or tweaking the mold aperture. These adjustments fine-tune the machine to meet specific production goals with precision.
Q: Can it handle high humidity, impurities, or mixed plastics? Do materials need to be processed, such as crushing and cleaning, beforehand?
A: Certain equipment can integrate seamlessly with a pre-drying system, like a hopper dryer. However, high humidity raw materials, such as unwashed recycled bottles, necessitate additional pre-treatment like centrifugal dehydration for optimal processing.
Q: Does it support different types of melted plastics? Is equipment adjustment necessary when switching raw materials?
A: The melt index is crucial; a higher melt index indicates better flowability. For instance, LDPE with an MI of 10 processes more smoothly than HDPE with an MI of 2, highlighting the importance of selecting the right material for seamless operation.
Q: How to control the uniformity, density, and shape of particles?
A: Particle uniformity is influenced by the screw design; a larger aspect ratio can enhance uniform plasticization. Precision in temperature control further ensures consistent quality across particles.
The particle shape is determined by the cutting method:
Underwater Strip Cutting: This method yields regular particles, perfect for applications requiring high precision and uniformity.
Hot Cutting Grain: This technique offers high efficiency but may result in particles with burrs, suitable for less precise applications.
Partner with Us for a Sustainable Future in Plastic Recycling: Embark on a journey towards environmental responsibility and innovation with our cutting-edge solutions, tailored to transform plastic waste into valuable resources.
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