Soft Plastic Granulation Line
Customers can explore a variety of machine configurations, choosing from two-stage, three-stage, and four-stage designs tailored to meet specific production needs. Our innovative design ensures exceptional compatibility and superior granulation performance. The granulator is exceptionally adept at recycling contaminated waste and processing production scraps. With a gear box designed for high torque, it offers low noise and seamless operation. The unique screw design enhances coordination, thereby significantly reducing particle black spots and color inconsistencies. Tailored to the material's characteristics, it features a forced feeding system and a hydraulic mesh changer, optimizing capacity and energy efficiency. Additionally, both vacuum and conventional exhaust systems effectively eliminate moisture, exhaust gases, and impurities, ensuring a more stable extrusion process and producing high-quality solid particles.
Hard Plastic Granulation Line
This advanced Machine Line expertly heats and melts a range of plastic raw materials, employing a high-speed rotating cutter to transform the molten plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and friction, resulting in more consistent particle size and shape, which significantly enhances the plastic's reprocessing performance.
This Machine Line is invaluable in reducing plastic degradation and producing superior particle quality, making it an indispensable asset for clients recycling PP, PE, and other hard plastic materials. Its user-friendly operation exemplifies a highly practical granulation recycling model, gaining immense popularity in the PP and PE recycling domain.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Dive into the transformative power of plastic recycling! By recycling, we can dramatically cut down the environmental pollution that plastic waste inflicts on our planet, significantly minimizing damage to our precious land and water ecosystems.
Resource Conservation: Embrace the future by recycling and reusing plastic products. This approach reduces the demand for virgin plastics, conserving invaluable non-renewable resources like oil, and paving the way for a more sustainable tomorrow.
2. Policy Support
Government Promotion: In a global stride towards a greener planet, governments worldwide are zeroing in on environmental protection. With a plethora of proactive policies and regulations, they are bolstering the plastic recycling industry's growth and sustainability.
Economic Incentives: In an effort to propel the industry forward, several countries offer enticing tax incentives and subsidies to plastic recycling companies, creating a fertile ground for innovative growth.
3. Market Demand
Enterprise Demand: As eco-consciousness surges, a growing number of enterprises are turning to recycled plastics to curtail their environmental impact, aligning with global sustainability goals.
Consumer Preference: There's a notable upsurge in demand for eco-friendly products. Consumers are willing to pay a premium for goods crafted from recycled materials, underscoring a robust market trend towards sustainability.
4. Technological Progress
Recycling Technology: Witness the relentless advancement in recycling technology, enhancing efficiency, cost-effectiveness, and the quality of recycled plastics.
Innovative Applications: The horizon of recycled plastic applications is expanding with new material developments. Explore its integration into diverse fields like construction materials and textiles, broadening utility and creativity.
5. Global Trends
International Cooperation: A wave of global collaboration is sweeping across environmental organizations and enterprises, collectively championing the elevation and evolution of the plastic recycling industry.
Standardization: The crafting of international standards is elevating the quality of recycled plastics, fostering their global circulation and enhancing their usage worldwide.
The plastic recycling industry is poised for remarkable growth, brimming with vast prospects and distinctive advantages. This sector not only aids in combating environmental pollution and preserving resources but is also buoyed by robust policy initiatives and burgeoning market demand. With the relentless progress of technology and the fostering of global partnerships, the plastic recycling industry is on the brink of a radiant future.
Q: What is the price of a plastic granulation line?
A: The price varies, hinging on the desired cleanliness level of the final product and the production capacity needed. We are committed to offering the most cost-effective granulation line combination tailored to your budget, ensuring optimal value for your investment.
Q: What differentiates single screw, twin-screw, and triple screw granulators? Which one meets my requirements?
A:Single screw: With a straightforward design and cost-effectiveness, it's ideal for processing standard plastics like single material PP and PE. However, its capabilities are limited with mixed materials or recycled plastics containing impurities.
Twin screw: Boasting robust mixing capabilities, this option excels in processing recycled materials, mixed materials (such as PP, PE blends), or modified plastics requiring additives. It ensures higher stability and yields.
Triple screw: Perfect for scenarios demanding high output and precision, such as top-tier engineering plastic granulation. While it offers superior performance, it comes with higher costs and maintenance complexity.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. If dealing with single materials and constrained by budget, a single screw granulator is a wise choice.
Q: Can you specify the hourly or daily production range? Is there flexibility in adjustment?
A: Small granulator: Boasting a production range of 50-200 kg/hour, it's an excellent choice for startups or small-scale manufacturing, offering flexibility and scalability as your needs evolve.
Our medium-sized granulators boast an impressive capacity of 200-500 kg/h, perfectly suited for the bustling environments of recycling or modified plastic plants. These robust machines are designed to seamlessly handle the demands of modern recycling operations.
Introducing our large granulators, with a remarkable capacity exceeding 500 kg/hour. These powerful machines are engineered to be paired with high-power motors and sophisticated automation systems, ensuring efficiency and performance that meet the needs of large-scale operations.
Innovative Adjustment Method: Our equipment provides versatile capacity control through the adjustment of screw speed, feeding speed, or mold aperture, offering precise and flexible operation to cater to varying production needs.
Q: Is your equipment capable of processing materials with high humidity, impurities, or mixed plastics? Additionally, is pre-processing such as crushing and cleaning required for these materials?
A: Our advanced equipment can be optionally integrated with a pre-drying system, like a hopper dryer. However, materials with high moisture content, such as unwashed recycled bottles, may necessitate additional pre-treatment steps, for instance, employing centrifugal dehydration methods to achieve optimal results.
Q: Does your machinery support the processing of various melted plastic types, and are there necessary adjustments when switching between different raw materials?
A: Processing ease is influenced by the melt index: Higher melt index materials exhibit superior flowability, a characteristic seen in LDPE with an MI of 10, which is simpler to handle compared to HDPE with an MI of 2.
Q: What measures ensure the consistency, density, and shape of the produced plastic particles?
A: Particle uniformity is determined by the precise design of the screw, with factors such as a larger aspect ratio promoting more even plasticization. Additionally, maintaining stringent temperature control significantly enhances the consistency of the end product.
The shape of the particles is influenced by the cutting method employed:
Underwater Strip Cutting: This method produces regular particles, ideal for applications requiring high precision and consistency.
Hot Cutting Grain: Known for its high efficiency, though it may result in particles with burrs, requiring further consideration depending on the application.
Join Forces with Us for a Greener Tomorrow in Plastic Recycling! Collaborate with Zhangjiagang Deling Machinery Co, Ltd, and let's innovate for a sustainable future together.
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