Soft Plastic Granulation Line
For those seeking versatility, our granulation line offers customers the option to select between two-stage, three-stage, and four-stage machines, perfectly tailored to meet a variety of production demands. With its innovative design, this granulator stands out in its ability to recycle dirty waste and transform scraps into high-quality granules. Feature-rich with a high-torque gear box, it ensures operations are not only smooth but also whisper-quiet, thanks to its low noise engineering. The unique screw design enhances compatibility, effectively minimizing issues like particle black spots and color discrepancies. Tailored to material characteristics, it is equipped with a forced feeding system and hydraulic mesh changer, optimizing efficiency and energy savings. Moreover, the integration of vacuum and conventional exhaust systems expertly eliminates moisture, exhaust gases, and impurities, guaranteeing consistently stable extrusion and superior solid particle output.
Hard Plastic Granulation Line
This state-of-the-art Machine Line revolutionizes plastic processing by heating and melting a variety of plastic raw materials, then skillfully employing a high-speed rotating cutter to transform the melted plastic into uniformly small particles. Throughout the cutting phase, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in uniformly shaped particles that significantly enhance the plastic's reprocessing capabilities and performance.
The Machine Line is an invaluable asset in reducing plastic degradation and producing superior quality particles, making it an indispensable ally for clients engaged in recycling PP, PE, and other hard plastic materials. User-friendly and practical, this efficient granulation recycling mode has garnered widespread acclaim in the PP, PE recycling sectors, thanks to its ease of use and outstanding performance.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: By harnessing the power of plastic recycling, we can dramatically cut down on the environmental pollution caused by plastic waste. This not only helps preserve our precious land and water resources but also fosters a healthier planet.
Resource conservation: Through the innovative recycling and reuse of plastic products, the demand for virgin plastics significantly decreases. This approach conserves non-renewable resources like oil, paving the way for a more sustainable future.
2. Policy support
Government promotion: Across the globe, governments are increasingly prioritizing environmental protection. With a slew of robust policies and regulations, they are actively encouraging and nurturing the growth of the vibrant plastic recycling industry.
Economic incentives: In select countries, forward-thinking governments are introducing enticing tax incentives and subsidies, empowering plastic recycling companies to accelerate industry expansion and innovation.
3. Market demand
Enterprise demand: As environmental awareness soars, enterprises are turning towards recycled plastics, a choice that not only aligns with eco-friendly practices but also minimizes their environmental impact.
Consumer preference: The surge in demand for eco-conscious products is undeniable. Consumers are showing an increasing willingness to pay a premium for goods crafted from recycled materials, driving sustainable market trends.
4. Technological progress
Recycling technology: The evolution of plastic recycling technology is unstoppable, continuously refining the process to be more efficient, cost-effective, and delivering superior quality results.
Innovative applications: Groundbreaking developments in materials and processes are expanding the horizons for recycled plastics. They are now being utilized in diverse fields, from cutting-edge building materials to advanced textiles.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and enterprises are forging strong alliances, working hand-in-hand to advance the promising plastic recycling industry collaboratively.
Standardization: The establishment of international standards plays a crucial role in enhancing the quality of recycled plastics, thereby facilitating their seamless circulation and utilization in the global marketplace.
The plastic recycling industry stands at the cusp of a promising future, brimming with significant advantages. It not only combats environmental pollution and conserves vital resources but also thrives under dual support from policy initiatives and escalating market demand. As technology keeps advancing and global partnerships deepen, the industry is poised for a luminous future.
Q: What is the price of plastic granulation line?
A: The price is contingent on several factors, including the desired cleanliness level of the final material and the targeted production capacity. We are dedicated to recommending the most effective granulation line configuration, tailored to the customer's budget and specific needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Offers a straightforward structure at a low cost, ideal for processing ordinary plastics like single-material PP or PE new materials. However, it has limited adaptability to mixed or impurity-laden recycled materials and restricted processing capacity.
Twin screw: Boasts strong mixing capabilities, perfect for processing recycled or mixed materials such as PP or PE mixtures, or modified plastics that incorporate additives like flame retardants or colorants, offering enhanced yield and stability.
Triple screw: Primarily used in scenarios demanding high output and precision, such as high-end engineering plastic granulation. Despite its higher cost and complex maintenance, it delivers unmatched performance in demanding applications.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. If the raw material is single and budget constraints exist, a single screw granulator presents a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our Small Granulator: Capable of handling 50-200 kg/hour, this compact powerhouse is ideal for startups or small-scale productions looking to make a significant impact with minimal investment.
Explore the Medium-Sized Granulator: A versatile solution offering 200-500 kg/h throughput, perfect for recycling plants and modified plastic facilities aiming to enhance their output efficiency.
Discover our Large Granulator: Designed for robust operations with capacities over 500 kg/hour, it pairs seamlessly with high-power motors and advanced automation systems to meet your highest production demands.
Effortless Adjustment Method: Achieve optimal capacity by fine-tuning the screw speed, feeding speed, or mold aperture, ensuring efficiency and precision in every production cycle.
Q: Can our equipment efficiently handle high humidity, impurities, or mixed plastics? Are there specific pre-processing requirements like crushing and cleaning for optimal performance?
A: Yes, some of our equipment can be seamlessly integrated with a pre-drying system, such as a hopper dryer. However, raw materials with high humidity, like unwashed recycled bottles, require additional pre-treatment, such as centrifugal dehydration, to ensure optimal performance.
Q: Is our equipment compatible with various types of melted plastics? Is it necessary to adjust the machinery when switching between different raw materials?
A: Indeed, the higher the melt index, the greater the material flowability. For example, LDPE with an MI=10 is easier to process compared to HDPE with an MI=2, offering flexibility in operations.
Q: What are the methods in place to control the uniformity, density, and shape of the plastic particles?
A: The precision in particle uniformity is dictated by the screw design, where a larger aspect ratio leads to more uniform plasticization, coupled with precise temperature control.
The meticulous particle shape is achieved through the chosen cutting method:
Underwater strip cutting: Produces regular particles ideal for applications demanding high precision;
Hot cutting grain: Offers high efficiency, although there might be occasional burrs.
Join Us on the Journey Towards a Sustainable Future in Plastic Recycling
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