Soft Plastic Granulation Line
Customers have the flexibility to select from two-stage, three-stage, and four-stage machines to perfectly match their production needs. With a unique and innovative design, this granulator ensures superior compatibility and enhanced granulation performance. It excels in recycling contaminated waste and generating scraps. Featuring a high-torque gear box, it operates with minimal noise and remarkable smoothness. The specialized screw design enhances coordination, effectively minimizing particle black spots and color variation issues. Tailored to material characteristics, it includes forced feeding and a hydraulic mesh changer to boost capacity and significantly conserve energy. Moreover, the advanced vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, guaranteeing a more stable extrusion process and the production of superior solid particles.
Hard Plastic Granulation Line
This state-of-the-art Machine Line expertly heats and melts diverse plastic raw materials, employing a high-speed rotating cutter to transform melted plastic into small, uniform particles. Throughout this cutting-edge process, the plastic is swiftly rotated, stirred, and rubbed, ensuring uniformity in particle size and shape while significantly enhancing the plastic's reprocessing performance.
This Machine Line is instrumental in minimizing plastic degradation and producing superior quality particles, serving as an indispensable tool for clients recycling PP, PE, and other hard material plastics. Its ease of operation makes it an exceptionally practical granulation recycling solution, earning widespread acclaim within the PP and PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing Pollution: Dive into the powerful impact of plastic recycling, as it significantly diminishes the pollution inflicted upon our environment by plastic waste, safeguarding our precious land and water resources.
Resource Conservation: By embracing the recycling and reuse of plastic products, we not only cut down the dependency on virgin plastics but also preserve crucial non-renewable resources such as oil, paving the way for a more sustainable future.
2. Policy support
Government Promotion: In a global effort towards environmental sustainability, governments everywhere are championing policies and regulatory measures that bolster the dynamic growth of the plastic recycling industry.
Economic Incentives: Across various nations, governments are fueling the industry's progress through enticing tax incentives and subsidies, empowering plastic recycling companies to innovate and thrive.
3. Market demand
Enterprise Demand: As the green movement gains momentum, businesses are increasingly gravitating towards recycled plastics, mindful of reducing their environmental impact and embracing sustainability.
Consumer Preference: The call for eco-friendly products is on the rise, with consumers ready to invest more in products that incorporate recycled materials, reflecting their commitment to environmental stewardship.
4. Technological progress
Recycling Technology: Experience a revolution in plastic recycling, where cutting-edge advancements enhance efficiency, cost-effectiveness, and elevate quality to unprecedented heights.
Innovative Applications: The continuous evolution in materials and processes is unlocking new possibilities for recycled plastics, extending their reach into diverse fields like construction materials and textiles.
5. Global Trends
International Cooperation: A united front of environmental organizations and enterprises around the globe is intensifying efforts to collectively elevate the plastic recycling industry to new heights.
Standardization: The establishment of international standards is instrumental in boosting the quality of recycled plastics, ensuring their seamless circulation and integration into the global market.
Embrace the vast potential and remarkable benefits of the plastic recycling industry, where reducing pollution, conserving resources, and thriving under policy and market demands converge. With relentless technological innovation and global collaboration, the industry's future shines even brighter.
Q: What is the price of plastic granulation line?
A: The cost varies based on the desired cleanliness of the final material and the production capacity requirements. We tailor the ideal granulation line combination for customers, meticulously aligned with their budgetary framework.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a straightforward design and economical cost, this is perfect for handling standard plastics like PP and PE new materials. However, it has limited adaptability to mixed materials or recycled ones with impurities, and it offers a modest processing capacity.
Twin Screw: Boasting robust mixing capabilities, this granulator is ideal for recycled materials, mixed plastics, or modified plastics with additives like flame retardants and colorants, ensuring superior yield and consistency.
Triple Screw: Tailored for scenarios demanding high output and precision, such as high-end engineering plastic granulation, though it comes with a higher cost and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, opt for a twin-screw granulator. If dealing with single raw materials with a constrained budget, a single screw granulator offers an excellent solution.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Efficiently processes 50-200 kg per hour, ideal for startups or small-scale production facilities looking to make a significant impact with limited resources.
Medium-sized granulator: Capable of handling 200-500 kg per hour, making it a staple in recycling plants and modified plastic operations, where versatility and reliability are key.
Large granulator: For operations requiring over 500 kg per hour, equipped with a powerful motor and advanced automation systems for maximum efficiency and productivity.
Adjustment method: Customize your production capacity effortlessly by modifying the screw speed, feeding rate, or mold aperture to suit your specific needs.
Q: Can it effectively manage high humidity, impurities, or mixed plastics? Is preliminary processing such as crushing and cleaning necessary for the materials?
A: Certain equipment can seamlessly integrate a pre-drying system like a hopper dryer. However, raw materials with high moisture content, such as unwashed recycled bottles, require additional pre-treatment steps such as centrifugal dehydration for optimal results.
Q: Does it support various types of melted plastics? Is there a need to adjust the equipment when transitioning between different raw materials?
A: Materials with a higher melt index exhibit greater flowability, making them easier to process. For instance, LDPE with an MI of 10 is more manageable than HDPE with an MI of 2.
Q: What measures ensure the uniformity, density, and shape of the produced particles?
A: The uniformity of particles hinges on the screw design—features like a larger aspect ratio contribute to more uniform plasticization—and the precision of temperature control.
The shape of the particles is influenced by the cutting method employed:
Underwater strip cutting: Produces regular particles, perfect for applications with high-precision requirements.
Hot cutting grain: Offers high efficiency, though it may occasionally result in particles with burrs.
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