Soft Plastic Granulation Line
Designed with the utmost precision, our granulation systems offer customers the flexibility to select from two-stage, three-stage, and four-stage machinery tailored to meet diverse production demands. The innovative design ensures exceptional compatibility and superior granulation efficiency. Ideal for recycling contaminated waste and fabricating scraps, the granulator features a high-torque gearbox, delivering low-noise, smooth operational excellence. A uniquely engineered screw enhances coordination, effectively minimizing particle black spots and color variations. Equipped with forced feeding mechanisms and a hydraulic mesh changer, it optimizes capacity while conserving energy. Advanced vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, guaranteeing stable extrusion and the production of solid, high-quality particles.
Hard Plastic Granulation Line
This sophisticated Machine Line expertly processes various plastic raw materials by heating and melting them, followed by high-speed cutting to produce small, uniform particles. During this process, the plastic undergoes rapid rotation, stirring, and rubbing, ensuring uniformity in particle size and shape, ultimately enhancing the plastic's reprocessing capabilities.
Our Machine Line is an indispensable ally in the recycling of PP, PE, and other hard plastic materials, skillfully reducing plastic degradation while producing superior quality particles. Renowned for its user-friendly operation, this practical granulation recycling method has gained immense popularity in the PP, PE recycling sector, offering a reliable and efficient solution for clients.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Exploring the Lucrative Future and Unmatched Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Dive into the transformative power of plastic recycling that dramatically cuts down environmental pollution from waste, safeguarding our precious land and water resources.
Resource Conservation: Recycling and reusing plastics play a crucial role in diminishing the need for virgin plastics, ultimately conserving non-renewable resources like oil.
2. Policy Support
Government Promotion: Witness a global shift as governments champion environmental causes with robust policies and regulations designed to propel the plastic recycling industry forward.
Economic Incentives: In a bid to invigorate the industry, some governments extend tax benefits and subsidies to recycling enterprises, fueling growth and innovation.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, an increasing number of enterprises choose recycled plastics to minimize their ecological impact.
Consumer Preference: Eco-friendly products are in vogue, and consumers are willing to invest more in products crafted from recycled materials, driving demand upwards.
4. Technological Progress
Recycling Technology: Breakthrough advancements in recycling technology enhance efficiency, cut costs, and improve the quality of the recycling process.
Innovative Applications: Pioneering new materials and techniques extend the use of recycled plastics across diverse sectors like construction and textiles.
5. Global Trends
International Cooperation: Organizations and enterprises worldwide unite, pushing the boundaries of the plastic recycling industry through collaboration.
Standardization: The creation of international standards elevates the quality of recycled plastics, facilitating their widespread global use and trade.
The plastic recycling industry is positioned for remarkable growth, offering immense advantages such as environmental preservation and resource savings. Bolstered by government policies and market forces, and propelled by continuous technological and cooperative advancements, this industry is on the cusp of a promising future.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the desired cleanliness level of the final material and the production capacity requirements. We provide tailored recommendations for the most cost-effective granulation line combinations, aligning with the customer's budget.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which option best suits my specific needs?
A:Single Screw: With a straightforward design and economical cost, ideal for processing basic plastics (like singular PP, PE materials). It struggles with mixed or impurity-laden recycled materials, offering limited processing capacity.
Twin Screw: Exceptional mixing capabilities make it perfect for handling recycled, blended materials (e.g., PP, PE mixtures) or modified plastics with additives (such as flame retardants, colorants), delivering superior yield and stability.
Triple Screw: Preferred in high-output, precision-demanding scenarios (such as advanced engineering plastic granulation), though it comes with higher costs and intricate maintenance.
Suggestion: For recycled or mixed-modified raw materials, a twin-screw granulator is advisable. For single raw materials and budget constraints, a single screw granulator offers a viable solution.
Q: What is the range of production output hourly or daily? Is there flexibility in adjustment?
A: Small granulator: With a capacity of 50-200 kg/hour, this compact marvel is perfect for startups or small-scale production, providing efficient recycling solutions tailored to your growth.
Medium sized granulator: Capable of processing 200-500 kg/h, this versatile unit is a staple in recycling and modified plastic plants, offering robust performance for medium-scale operations.
Large granulator: With a throughput exceeding 500 kg/hour, this powerhouse granulator is designed for large-scale facilities, seamlessly integrating with high-power motors and sophisticated automation systems for unparalleled productivity.
Adjustment method: Effortlessly tailor capacity to your needs through intuitive adjustments in screw speed, feeding speed, or mold aperture, ensuring optimal performance and flexibility.
Q: Can this equipment manage high humidity, impurities, or mixtures of plastics? Is processing like crushing and cleaning necessary for raw materials?
A: Certain equipment models can be seamlessly paired with a pre-drying system, such as a hopper dryer. However, raw materials with high humidity, like unwashed recycled bottles, may require additional pre-treatment measures, including centrifugal dehydration, to ensure optimal processing conditions.
Q: Does the granulator accommodate diverse melted plastic types? Is equipment adjustment necessary when switching raw materials?
A: Plastics with a higher melt index exemplify superior flowability. For instance, LDPE with an MI of 10 is more manageable compared to HDPE with an MI of 2, simplifying processing tasks.
Q: What techniques ensure control over particle uniformity, density, and shape?
A: Achieving consistent particle uniformity hinges on precise screw design, such as an increased aspect ratio that enhances plasticization. Additionally, meticulous temperature control plays a vital role.
The particle shape is a direct result of the chosen cutting method:
Underwater strip cutting: Produces regular particles, ideal for applications demanding high precision.
Hot cutting grain: Offers high efficiency in production, though it may introduce burrs into the particle structure.
Partner with Us for a Sustainable Future in Plastic Recycling
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