Soft Plastic Granulation Line
Our cutting-edge granulation machines offer unparalleled versatility, allowing customers to select from two-stage, three-stage, or four-stage machines tailored to their specific production needs. Designed with precision, these machines ensure exceptional compatibility and superior granulation quality. Perfectly suited for recycling soiled waste and producing high-quality scraps, the machines boast a high-torque gearbox that ensures low noise and smooth operation. The specially engineered screw design enhances coordination, effectively mitigating issues such as particle black spots and color discrepancies. Depending on the material's characteristics, features like forced feeding and hydraulic mesh changers are available to optimize capacity and energy efficiency. Additionally, our advanced vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, thereby securing more stable extrusion processes and the production of robust solid particles.
Hard Plastic Granulation Line
This state-of-the-art machine line is engineered to expertly heat and melt a wide array of plastic raw materials, using a high-speed rotating cutter to transform the molten plastic into consistently sized and shaped particles. As the cutter operates, the plastic is swiftly rotated, stirred, and rubbed, ensuring a uniform size and shape, which significantly enhances the plastic's reprocessing capabilities.
Our machine line is an invaluable asset in reducing plastic degradation while delivering superior particle quality. It serves as an indispensable tool for clients involved in recycling PP, PE, and other hard plastic materials. Beyond its operational excellence, this machine is designed for user-friendly operation, making it an eminently practical choice for granulation recycling. Its popularity in the PP and PE recycling sectors speaks volumes about its efficiency and practicality.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Exploring the Massive Potential and Unique Advantages of the Plastic Recycling Industry
1. Championing Environmental Protection
Mitigating Pollution: Embrace plastic recycling to significantly curb environmental pollution caused by plastic waste, thereby safeguarding our precious land and water resources from harm.
Preserving Resources: By innovatively recycling and reusing plastic products, we can markedly reduce the demand for virgin plastics and conserve invaluable non-renewable resources like oil.
2. Strategic Policy Support
Global Government Initiatives: Governments across the globe are proactively prioritizing environmental protection, implementing a range of policies and regulations designed to foster and bolster the thriving plastic recycling industry.
Lucrative Economic Incentives: In select countries, governments fuel industry growth through enticing tax incentives and generous subsidies for plastic recycling companies.
3. Escalating Market Demand
Corporate Demand: As environmental awareness surges, a growing number of enterprises are opting for recycled plastics to diminish their ecological impact.
Consumer Favoritism: With a rising demand for eco-friendly products, consumers are increasingly willing to pay a premium for items crafted from recycled materials.
4. Cutting-Edge Technological Innovations
Revolutionary Recycling Technologies: Ongoing advancements in plastic recycling technology are making processes more efficient, cost-effective, and produce superior quality results.
Groundbreaking Applications: Pioneering new materials and processes are expanding the application of recycled plastics to diverse industries, including construction, textiles, and beyond.
5. Influential Global Trends
Worldwide Collaborative Efforts: Environmental organizations and enterprises globally are enhancing cooperation to collectively champion the growth of the plastic recycling sector.
Promoting Standardization: The development of international standards elevates the quality of recycled plastics, facilitating their widespread adoption and use in the global marketplace.
The plastic recycling sector holds tremendous promise and distinct advantages, simultaneously addressing environmental pollution, resource conservation, and benefiting from strong policy support and robust market demand. As technology continues to advance and global cooperation intensifies, the plastic recycling industry is poised for a luminous future.
Q: What is the price of the plastic granulation line?
A: Pricing is contingent on the cleanliness level of the final material and required production capacity. We can expertly recommend the most effective granulation line configuration tailored to your budgetary constraints.
Q: What distinguishes single-screw, twin-screw, and triple-screw granulators? Which option best suits my requirements?
A:Single Screw: Boasts a simple structure and cost-effectiveness, ideal for processing ordinary plastics (e.g., single material PP, PE new materials), but less adaptable to mixed or impurity-laden recycled materials with limited processing capacity.
Twin Screw: Offers robust mixing abilities, perfect for handling recycled, mixed materials (e.g., PP, PE composites) or modified plastics needing additives (e.g., flame retardants, colorants), ensuring higher yield and stability.
Triple Screw: Predominantly utilized where exceptional output and precision are critical (e.g., high-end engineering plastic granulation), albeit with higher costs and complex maintenance demands.
Tailored Suggestions: For recycled or modified mixed materials, a twin-screw granulator is recommended. However, if using single raw materials and budget constraints exist, a single-screw granulator is an excellent choice.
Q: What is the range of hourly or daily production? Is it adjustable?
A: Small granulator: Capable of processing 50-200 kg/hour, this compact powerhouse is perfectly suited for startups or small-scale production, offering reliability and efficiency right from the start.
Medium sized granulator: With a capacity of 200-500 kg/h, this versatile machine is a staple in recycling plants or modified plastic facilities, delivering consistency and robust performance.
Large granulator: Designed for heavy-duty operations above 500 kg/hour, this machine requires a high-power motor and advanced automation system to meet the demands of large-scale production.
Adjustment method: Fine-tune production capacity with ease by adjusting the screw speed, feeding rate, or mold aperture to achieve the desired output.
Q: Can it handle high humidity, impurities, or mixed plastics? Do materials need to be pre-processed, such as crushing and cleaning?
A: Select equipment that integrates with a pre-drying system, like a hopper dryer. However, high humidity materials, such as unwashed recycled bottles, necessitate further pre-treatment, including centrifugal dehydration, to ensure smooth operations.
Q: Does it support different types of melted plastics? Is equipment adjustment necessary when switching raw materials?
A: The ease of processing depends on the melt index; higher indices indicate superior flowability. For instance, LDPE with MI=10 processes more smoothly compared to HDPE with MI=2.
Q: How do you control the uniformity, density, and shape of particles produced?
A: Achieving particle uniformity depends on the screw design; a larger aspect ratio enhances uniform plasticization. Precise temperature control also plays a crucial role.
The particle shape is dictated by the cutting method employed:
Underwater strip cutting: Ensures regular particle shapes, ideal for meeting high-precision standards;
Hot cutting grain: Offers high efficiency but particles may have burrs, which might require additional finishing.
Partner with Us for a Sustainable Future in Plastic Recycling: Together, we can innovate and lead in transforming plastic recycling into an eco-friendly process, contributing to a greener planet.
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