Soft Plastic Granulation Line
Customers can tailor their experience with our range of two-stage, three-stage, and four-stage machines, precisely engineered to meet specific production needs. Our innovative design ensures remarkable compatibility and enhances the granulation process. This granulator excels at recycling even the dirtiest waste, transforming it into valuable scraps. Key features include a high torque gearbox that offers low noise and seamless operation. Our specially crafted screw design ensures perfect synergy, effectively minimizing issues like particle black spots and color discrepancies. Tailored for material characteristics, it comes with a forced feeding system and a hydraulic mesh changer, boosting capacity and energy efficiency. Furthermore, our vacuum and conventional exhaust systems proficiently remove moisture, exhaust gases, and impurities, ensuring consistent extrusion and superior solid particles.
Hard Plastic Granulation Line
This advanced Machine Line expertly heats and melts a variety of plastic raw materials, employing a high-speed rotating cutter to transform melted plastic into uniform, minuscule particles. During this cutting-edge process, the plastic undergoes rapid rotation, stirring, and friction, achieving uniformity in size and shape, which significantly enhances the plastic's reprocessing potential.
The Machine Line is at the forefront in minimizing plastic degradation and producing premium particles, making it an indispensable ally for clients involved in recycling PP, PE, and other hard plastic materials. Its user-friendly operation and practicality have made it an industry favorite in the PP and PE recycling domain.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Through the innovative use of advanced recycling techniques, plastic recycling significantly diminishes the environmental burden posed by plastic waste, preserving our precious land and water resources.
Resource Conservation: By championing the recycling and reuse of plastic products, we can curtail the demand for virgin plastics, thereby conserving invaluable non-renewable resources such as oil.
2. Policy Support
Government Promotion: Across the globe, governments are championing environmental initiatives, crafting policies and regulations designed to foster the growth and sustainability of the plastic recycling sector.
Economic Incentives: In various nations, governmental bodies offer enticing tax incentives and subsidies to recycling enterprises, fueling further industry expansion and innovation.
3. Market Demand
Enterprise Demand: As the wave of environmental consciousness sweeps through the corporate world, a growing number of businesses are opting for recycled plastics to mitigate their environmental impact.
Consumer Preference: With a surge in demand for eco-friendly products, consumers are increasingly inclined to pay a premium for goods crafted from recycled materials, reflecting a shift toward sustainable consumption.
4. Technological Progress
Recycling Technology: The relentless evolution in recycling technology is making the process more efficient, cost-effective, and superior in quality, heralding a new era in material recovery.
Innovative Applications: The advent of novel materials and processes is unlocking new potential for recycled plastics, paving the way for their use in diverse fields like construction and textiles.
5. Global Trends
International Cooperation: Environmental entities and businesses worldwide are forging stronger alliances to collectively advance the plastic recycling industry, driving it towards a sustainable future.
Standardization: By establishing international standards, the quality and global circulation of recycled plastics are enhanced, fostering wider acceptance and utilization across markets.
The plastic recycling industry offers vast opportunities and remarkable benefits. This field not only mitigates environmental pollution and conserves vital resources but also thrives on dual support from policy initiatives and market demand. With ongoing technological advancements and reinforced global partnerships, the industry's future shines bright and full of promise.
Q: What is the price of a plastic granulation line?
A: The cost is contingent upon the desired cleanliness of the final product and the targeted production capacity. We are eager to recommend the most efficient granulation line tailored to your budget and needs.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which one aligns best with my requirements?
A:Single Screw: Featuring a straightforward design and low cost, ideal for processing standard plastics (e.g., single material PP, PE new materials), but less effective with mixed or impure recycled materials, with limited processing capability.
Twin Screw: Boasts robust mixing capability, perfect for handling recycled or mixed materials (such as PP, PE blends) or modified plastics requiring additives (e.g., flame retardants, colorants), ensuring higher yield and stability.
Triple Screw: Typically employed where high output and precision are paramount (e.g., high-end engineering plastic granulation), though it demands a higher investment and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended; for single materials with budget constraints, a single screw granulator is a viable option.
Q: What is the hourly or daily production capacity? Is it adjustable?
A: Small Granulator: Perfect for startups or small-scale production, our compact granulator offers an efficient processing capability ranging from 50-200 kg/hour. It's an ideal choice for budding enterprises seeking reliable and effective recycling solutions.
Medium Sized Granulator: A versatile powerhouse, this medium-sized granulator processes 200-500 kg/h, making it a staple in recycling facilities and modified plastic plants. Designed for efficiency and adaptability, it's the go-to solution for medium-scale operations.
Large Granulator: For those with high-volume demands, our large granulator processes over 500 kg/hour. Paired with a robust high-power motor and automation system, it meets the needs of large-scale industrial operations with unmatched efficiency.
Adjustment Method: Tailor your production capacity seamlessly by adjusting the screw speed, feeding speed, or mold aperture. This flexibility ensures precision and adaptability for varying production needs.
Q: Can the granulator handle high humidity, impurities, or mixed plastics? Are preprocessing steps like crushing and cleaning required for the materials?
A: Certain equipment can integrate a pre-drying system, such as a hopper dryer, to manage humidity. However, for high-humidity materials like unwashed recycled bottles, additional pre-treatment, including centrifugal dehydration, is necessary to ensure optimal processing.
Q: Is the granulator compatible with various types of melted plastics? Are adjustments needed when switching between different raw materials?
A: Materials with a higher melt index, like LDPE with MI=10, exhibit stronger flowability, making them easier to process compared to those with a lower melt index, such as HDPE with MI=2. Adjustments may vary depending on the material's characteristics.
Q: What methods are used to control the uniformity, density, and shape of the granulated particles?
A: The uniformity of particles is significantly influenced by the screw design and temperature control accuracy. For instance, a larger aspect ratio in the screw design leads to more uniform plasticization, enhancing consistency.
The particle shape is determined by the cutting method:
Underwater Strip Cutting: Ideal for high-precision requirements, this method ensures regular particle shapes, perfect for applications demanding precise specifications.
Hot Cutting Grain: Offers high efficiency, though particles may occasionally have burrs, suitable for processes where speed is prioritized over precision.
Partner with Us for a Sustainable Future in Plastic Recycling
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