Soft Plastic Granulation Line
Our cutting-edge granulation line offers unparalleled flexibility with options for two-stage, three-stage, and four-stage configurations to meet diverse production demands. Engineered with precision, the unique design not only ensures superior compatibility but also optimizes granulation efficiency. This state-of-the-art granulator excels in recycling even the dirtiest waste and converting scraps into high-quality outputs. It features a high torque, low noise gearbox for smooth and efficient operation. The innovative screw design addresses issues like particle black spots and color inconsistencies, enhancing output quality. Tailored to material characteristics, this machine is equipped with a forced feeding system and hydraulic mesh changer to maximize capacity while minimizing energy consumption. Additionally, our advanced vacuum and conventional exhaust systems are adept at removing moisture, gases, and impurities, guaranteeing stable extrusion processes and superior solid particles.
Hard Plastic Granulation Line
This advanced machine line revolutionizes the process of plastic recycling by melting various plastic raw materials and employing a high-speed rotating cutter to transform them into small, uniform particles. Throughout this cutting-edge process, the plastic undergoes rapid rotation, stirring, and rubbing, which significantly enhances the uniformity in size and shape of the plastic particles, thereby boosting their reprocessing capabilities.
Our efficient machine line is designed to mitigate plastic degradation and produce superior particles, making it an indispensable ally for clients focused on recycling PP, PE, and other hard plastic materials. Its user-friendly operation and practical granulation recycling mode have cemented its popularity in the PP and PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: The innovative approach of plastic recycling significantly mitigates environmental pollution caused by the overwhelming plastic waste. This effective solution helps in minimizing the damage inflicted on our invaluable land and water resources.
Resource Conservation: By embracing the recycling and reusing of plastic products, we can significantly decrease the demand for virgin plastics and preserve our precious non-renewable resources, such as oil.
2. Policy Support
Government Promotion: With a growing focus on environmental conservation, governments worldwide are rolling out numerous policies and regulations designed to encourage and bolster the flourishing plastic recycling industry.
Economic Incentives: In several nations, governments are offering enticing tax incentives and subsidies to support and fuel the advancement of plastic recycling companies.
3. Market Demand
Enterprise Demand: As environmental consciousness heightens, a growing number of enterprises are opting for recycled plastics to effectively minimize their environmental impact.
Consumer Preference: The shift towards eco-friendly products is gaining momentum, with consumers showing a willingness to pay a premium for items incorporating recycled materials.
4. Technological Progress
Recycling Technology: The relentless advancement in plastic recycling technology is making the process increasingly efficient, cost-effective, and delivering superior quality outcomes.
Innovative Applications: The advent of new materials and processes is expanding the application potential of recycled plastics across diverse fields, from building materials to textiles and beyond.
5. Global Trends
International Cooperation: A robust alliance between environmental organizations and global enterprises is being forged to collectively accelerate the growth of the plastic recycling industry.
Standardization: The establishment of international standards enhances the quality of recycled plastics, facilitating their widespread circulation and utilization in the global market.
The plastic recycling industry boasts remarkable prospects and substantial advantages. It not only curtails environmental pollution and conserves resources but also benefits from the synergistic support of policies and market demand. As technological strides continue and global cooperation strengthens, the industry is poised for a luminous future.
Q: What is the price of a plastic granulation line?
A: The cost hinges on the cleanliness level of the final material and the desired production capacity. We can expertly recommend the most efficient granulation line that aligns with the customer's budgetary constraints.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which one is best suited for my specific needs?
A:Single Screw: Boasting a simple structure and low cost, single screw granulators are ideal for processing standard plastics like single-material PP and PE. However, their adaptability to mixed or impurity-laden recycled materials is limited, affecting processing capacity.
Twin Screw: With robust mixing capabilities, twin-screw granulators excel in processing recycled materials, mixed plastics, and modified plastics requiring additive incorporation. They offer enhanced yield and stability.
Triple Screw: Tailored for scenarios demanding high output and precision, such as high-end engineering plastic granulation, triple screw granulators involve higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. Conversely, for single raw materials with budget constraints, opting for a single screw granulator is a viable choice.
Q: What is the production range per hour or day? Is it adjustable?
A: Small Granulator: Capable of handling 50-200 kg per hour, this is ideal for startups or small-scale production.
Medium-Sized Granulator: Efficiently handling between 200-500 kg/h, this granulator is a staple in recycling and modified plastic plants, offering robust performance and reliability.
Large Granulator: Designed for heavy-duty operations, this powerhouse processes above 500 kg/hour. It seamlessly integrates with high-power motors and sophisticated automation systems, ensuring exceptional efficiency.
Adjustment Method: Flexibly adjust capacity by fine-tuning the screw speed, feeding speed, or mold aperture. This allows for precise control and customization to meet your production needs.
Q: Is the system capable of processing materials with high humidity, impurities, or mixed plastics? Are there prerequisites such as crushing or cleaning required for the input materials?
A: While some of our systems incorporate an integrated pre-drying solution like a hopper dryer, materials with significant moisture content, such as unwashed recycled bottles, necessitate additional pre-treatment steps, including centrifugal dehydration, for optimal results.
Q: Does the equipment accommodate various types of melted plastics? Are adjustments necessary when transitioning between different raw materials?
A: Materials with a higher melt index exhibit enhanced flowability, making them easier to process. For example, LDPE with a melt index (MI) of 10 offers simpler processing compared to HDPE with an MI of 2.
Q: What are the methods to ensure the uniformity, density, and shape of the produced particles?
A: Achieving particle uniformity is contingent upon the screw design, where a larger aspect ratio enhances plasticization uniformity, coupled with precise temperature control.
The particle shape is influenced by the chosen cutting method:
Underwater Strip Cutting: Produces regular particles, ideal for applications that demand high precision.
Hot Cutting Grain: Offers high efficiency, though particles may exhibit burrs.
Join Forces with Us for a Sustainable Future in Plastic Recycling: Let's lead the way in eco-friendly innovation and make a significant impact together.
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