Soft Plastic Granulation Line
Customers are invited to explore our diverse selection of granulation machines, offering two-stage, three-stage, and even four-stage options tailored to meet your specific production demands. Our expertly crafted design ensures seamless compatibility and superior granulation efficiency. Particularly designed for the recycling of contaminated waste and scrap production, our granulator stands out with its high-torque, low-noise gearbox, promising smooth and reliable operation. The specially engineered screw design enhances coordination, effectively addressing issues of particle black spots and color discrepancies. To further boost performance, the machine is equipped with a forced feeding system and a hydraulic mesh changer, optimizing capacity while conserving energy. Our cutting-edge vacuum and conventional exhaust systems excel in removing moisture, exhaust gases, and impurities, resulting in consistently stable extrusion and top-quality solid particles.
Hard Plastic Granulation Line
This sophisticated Machine Line efficiently melts and processes a diverse array of plastic raw materials. Utilizing a high-speed rotating cutter, it precisely slices the melted plastic into small, uniform particles. Throughout the cutting process, the plastic is vigorously rotated, stirred, and rubbed, ensuring a consistent particle size and shape that enhances the reprocessing capabilities of the plastic. This meticulous procedure results in superior uniformity and performance.
Our Machine Line is instrumental in minimizing plastic degradation and producing superior quality particles, making it an indispensable tool for clients involved in recycling PP, PE, and other hard material plastics. Its user-friendly operation and practical granulation recycling mode have garnered widespread acclaim in the PP, PE recycling industry. With its reliable performance, this machine has become a favored choice among recyclers seeking efficiency and excellence in plastic repurposing.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: The plastic recycling process serves as a pivotal solution to diminish the environmental pollution brought about by plastic waste, effectively safeguarding land and water ecosystems from potential harm.
Resource Conservation: By embracing the recycling and reuse of plastics, we can significantly curb the demand for virgin materials, thus conserving invaluable non-renewable resources such as oil.
2. Policy Support
Government Promotion: Globally, governments are placing an unprecedented emphasis on environmental sustainability, unveiling a plethora of policies and regulations designed to bolster the plastic recycling industry's growth.
Economic Incentives: In various nations, governments are incentivizing the plastic recycling sector with enticing tax benefits and subsidies, propelling the industry's progression.
3. Market Demand
Enterprise Demand: As businesses increasingly prioritize environmental stewardship, they are opting for recycled plastics, thus diminishing their ecological impact.
Consumer Preference: The appetite for sustainable products is on the rise, with consumers eager to pay a premium for products that incorporate recycled materials, reflecting their environmental values.
4. Technological Progress
Recycling Technology: With relentless advancements, plastic recycling technology is becoming more efficient, cost-effective, and delivers superior quality, revolutionizing the recycling process.
Innovative Applications: The evolution of novel materials and techniques permits the utilization of recycled plastics across diverse sectors such as construction and textiles.
5. Global Trends
International Cooperation: There is a growing alliance among environmental bodies and corporations across the globe, all working in unison to propel the plastic recycling industry forward.
Standardization: The formulation of international standards elevates the caliber of recycled plastics, facilitating their global market circulation and adoption.
The plastic recycling industry is poised for a promising future, characterized by its profound potential to mitigate environmental pollution, conserve resources, and thrive under the dual momentum of supportive policies and burgeoning market demand. As technology accelerates and global partnerships deepen, the industry is set to achieve unprecedented heights.
Q: What is the price of the plastic granulation line?
A: Pricing is contingent upon the desired cleanliness level of the final product and the expected production volume. We specialize in tailoring the most cost-effective granulation line combinations that align with our customer's budgetary needs.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which option best fits my requirements?
A:Single Screw: Features a straightforward design and low cost, ideal for processing standard plastics such as single-material PP or PE, yet offers limited adaptability to mixed or impure recycled materials, with restricted processing capability.
Twin Screw: Exhibits robust mixing capacity, adept at handling recycled and mixed materials or modified plastics requiring additives like flame retardants and colorants, yielding higher output and stability.
Triple Screw: Preferred for high-output, precision-demanding applications, such as high-end engineering plastic granulation. However, this option involves higher costs and complex maintenance.
Suggestion: For recycled or mixed-modified raw materials, a twin-screw granulator is recommended. On the other hand, if dealing with single materials and budget constraints, a single screw granulator is an excellent alternative.
Q: What is the production range per hour or day, and is it adjustable?
A: Small Granulator: Capable of producing 50-200 kg/hour, making it ideal for startups or small-scale operations seeking adaptable production capabilities.
Medium-Sized Granulator: Designed to handle 200-500 kg/h, this granulator is the perfect match for recycling plants and modified plastic plants. Efficiently cater to medium-scale operations with precision.
Large Granulator: Capable of processing over 500 kg/hour, this powerhouse granulator requires a high-power motor and an advanced automation system to maximize productivity and streamline operations.
Adjustment Method: Seamlessly fine-tune capacity by adjusting screw speed, feeding speed, or mold aperture, ensuring the granulator meets diverse processing demands with ease.
Q: Can this granulator proficiently manage high humidity, impurities, or mixed plastics? Is pre-processing such as crushing and cleaning necessary for optimal performance?
A: Our equipment can be seamlessly integrated with a pre-drying system like a hopper dryer. However, for high humidity raw materials, such as unwashed recycled bottles, additional pre-treatment like centrifugal dehydration is essential.
Q: Does our granulator support a variety of melted plastics? Is equipment adjustment required when switching between different raw materials?
A: The material flowability increases with a higher melt index. For instance, LDPE with MI=10 processes smoother than HDPE with MI=2, providing flexibility and adaptability.
Q: How can we ensure the uniformity, density, and shape of the granulated particles for premium quality output?
A: The uniformity of particles is influenced by the screw design, where a larger aspect ratio enhances plasticization uniformity, alongside precise temperature control.
The particle shape is determined by the cutting method:
Underwater Strip Cutting: This method produces regular particles, ideal for applications requiring high precision and consistency.
Hot Cutting Grain: Offering high efficiency, this method may result in particles with burrs, suitable for less precision-dependent applications.
Partner with Us for a Sustainable Future in Plastic Recycling: Join us in revolutionizing the plastic recycling industry with innovative solutions and unparalleled expertise.
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