Soft Plastic Granulation Line
Customers are given the flexibility to choose from two-stage, three-stage, or even four-stage machines to perfectly match their unique production needs. Our ingeniously crafted design not only ensures outstanding compatibility but also enhances granulation efficiency. Specifically tailored for recycling dirty waste and producing scraps, our granulator stands as a symbol of innovation. Featuring a high-torque, low-noise gearbox, expect seamless operations every time. The specially engineered screw design improves coordination, effectively addressing issues like particle black spots and color inconsistencies. Tailored to the specific material characteristics, it comes equipped with a forced feeding system and hydraulic mesh changer for optimal capacity, coupled with power savings. Our advanced vacuum and conventional exhaust systems work diligently to expel moisture, gases, and impurities, ensuring a more stable extrusion process which leads to superior solid particles.
Hard Plastic Granulation Line
This comprehensive Machine Line adeptly heats and melts various plastic raw materials, followed by the use of a high-speed rotating cutter to expertly transform the melted plastic into small, uniform particles. During this transformative cutting process, the plastic undergoes rapid rotation, stirring, and rubbing. This method not only enhances the uniformity of the plastic particle size and shape but also significantly boosts the plastic's reprocessing performance.
The Machine Line is your strategic partner in minimizing plastic degradation and producing superior plastic particles. It is an invaluable asset for clients engaged in the recycling of PP, PE, and other hard plastic materials. With its user-friendly operation, this practical granulation recycling model has garnered widespread popularity in the PP and PE recycling sectors, making it an essential tool for sustainable recycling practices.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
The Bright Future and Outstanding Benefits of the Plastic Recycling Industry
1. Environmental Protection
Pollution Reduction: Plastic recycling plays a crucial role in drastically cutting down the environmental pollution caused by plastic waste. It significantly helps in preserving the integrity of both land and aquatic ecosystems by minimizing harmful impacts.
Resource Preservation: By embracing the recycling and reusing of plastic products, we can effectively decrease the dependency on virgin plastics. This practice conserves non-renewable resources such as petroleum, offering a sustainable approach to resource management.
2. Policy Support
Government Endorsement: Nations globally are placing a high priority on environmental stewardship by unveiling a series of policies and regulations aimed at fostering and supporting the thriving plastic recycling sector.
Economic Stimuli: In certain regions, governments are boosting the development of the plastic recycling industry by offering financial incentives, such as tax breaks and subsidies, to recycling enterprises.
3. Market Demand
Corporate Demand: As ecological consciousness rises, more companies are opting to incorporate recycled plastics in their operations to diminish their environmental footprint and promote sustainability.
Consumer Preferences: There is a growing market for eco-friendly products, with consumers increasingly willing to invest extra in items crafted with recycled materials, further stimulating demand.
4. Technological Progress
Revolutionary Recycling Tech: Continuous advancements in plastic recycling technology are making the process more efficient, affordable, and high-quality, enhancing the overall recycling experience.
Innovative Applications: New breakthroughs in materials and processes are extending the use of recycled plastics into diverse sectors, including construction materials and textiles, broadening their application spectrum.
5. Global Trends
Global Partnerships: Environmental groups and businesses worldwide are bolstering partnerships to jointly advance the growth and development of the plastic recycling industry.
International Standardization: Establishing global standards is essential in elevating the quality of recycled plastics, facilitating their seamless circulation, and expanding their usage across international markets.
With vast potential and profound benefits, the plastic recycling industry offers the means to significantly decrease pollution and conserve resources. Coupled with strong policy backing and escalating market demand, along with relentless technological innovation and global collaboration, the industry is poised for an even more radiant future.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the desired cleanliness level of the final product and the required production capacity. We can propose the most cost-effective granulation line tailored to your specific budget and operational requirements.
Q: What are the distinctions between single screw, twin-screw, and triple screw granulators? Which one aligns best with my needs?
A:Single Screw: Characterized by a straightforward design and low expense, ideal for processing basic plastics like single-material PP or PE. However, it offers limited adaptability for mixed or impurity-laden recycled materials and has a restricted processing capacity.
Twin Screw: Known for robust mixing capabilities, suitable for handling recycled or mixed materials, like PP or PE blends, and modified plastics with additives (e.g., flame retardants, colorants), offering superior output and stability.
Triple Screw: Typically employed in high-output, high-precision environments, such as high-end engineering plastic granulation, though it comes with higher costs and more complex maintenance requirements.
Suggestion: If dealing with recycled or modified mixed materials, a twin-screw granulator is advisable. For single materials and a limited budget, a single screw granulator remains a practical choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our Small Granulator, an ideal choice for startups or small-scale production! With a capacity of 50-200 kg/hour, it provides a perfect combination of efficiency and affordability for budding enterprises looking to innovate.
Our Medium-Sized Granulator, processing 200-500 kg/h, stands as a staple in recycling and modified plastic plants. Designed for those seeking reliable performance and consistent output, it is the backbone of medium-scale operations.
The Large Granulator is your powerhouse solution, boasting a capacity exceeding 500 kg/hour. It requires pairing with high-power motors and sophisticated automation systems, making it ideal for large-scale industrial applications demanding superior output.
Adjustment Method: Seamlessly tailor capacity to your needs by fine-tuning the screw speed, feeding speed, or selecting an appropriate mold aperture. This flexibility ensures optimal performance tailored to your production requirements.
Q: Is the system capable of managing high humidity, impurities, or mixed plastics? Are there any necessary pre-processing steps, such as crushing or cleaning, for the materials?
A: Certain equipment models can be equipped with an integrated pre-drying system, like a hopper dryer. However, high humidity raw materials, e.g., unwashed recycled bottles, will necessitate additional pre-treatment processes such as centrifugal dehydration to ensure optimal results.
Q: Is the granulator versatile enough to handle various types of melted plastics? What adjustments, if any, are required when switching raw materials?
A: Materials with a higher melt index exhibit enhanced flowability, facilitating easier processing. For instance, LDPE with a melt index (MI) of 10 is more manageable compared to HDPE with an MI of 2, underscoring the importance of understanding material properties for efficiency.
Q: What strategies are employed to maintain consistency in particle uniformity, density, and shape?
A: Achieving particle uniformity is largely influenced by the screw design—the greater the aspect ratio, the more uniform the plasticization, coupled with precise temperature control for unparalleled results.
The method of cutting dictates the particle shape:
Underwater Strip Cutting: Delivers regular particles, making it ideal for applications demanding high precision.
Hot Cutting Grain: Offers high efficiency but may result in burs, suitable for applications where speed outweighs precision.
Join hands with us to carve a sustainable future in the realm of plastic recycling, contributing to a cleaner, greener planet.
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