Introducing Our Soft Plastic Granulation Line: Your Premier Solution for Efficient Plastic Recycling
Customers are empowered with the flexibility to select from two-stage, three-stage, and four-stage machines, tailored to meet diverse production needs. Our innovative design ensures exceptional compatibility and top-tier granulation quality. This granulator excels in recycling contaminated waste and scrap production, offering a gearbox engineered for high torque, reduced noise, and seamless operation. Our uniquely crafted screw design enhances coordination, effectively mitigating particle black spots and color inconsistencies. Custom solutions include a forced feeding mechanism and hydraulic mesh changer, optimizing capacity while minimizing power consumption. Additionally, both vacuum and traditional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, resulting in consistently stable extrusion and superior solid particle quality.
Revolutionary Hard Plastic Granulation Line: Elevating the Standards of Plastic Processing Efficiency
This state-of-the-art Machine Line is designed to transform various plastic raw materials by heating and melting them, followed by precision cutting with a high-speed rotating blade. The process yields small, uniform plastic particles, enhanced through rapid rotation, stirring, and friction, which refine the particle size and shape. This improvement significantly boosts the reprocessing capabilities of the plastic, ensuring superior quality and performance.
Our advanced Machine Line is dedicated to minimizing plastic degradation while producing high-quality particles. It's an invaluable asset for clients involved in recycling PP, PE, and other hard plastic materials. The machine's user-friendly operation embodies a highly practical granulation recycling model, gaining substantial popularity in the PP and PE recycling sectors due to its efficiency and effectiveness.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to diminish environmental pollution drastically, mitigating the adverse impacts on our precious land and water resources.
Resource Conservation: Recycling plastic products curbs the need for new, virgin plastics, conserving vital non-renewable resources like oil—ushering in a sustainable tomorrow.
2. Policy Support
Government Promotion: Global governments are increasingly prioritizing environmental conservation, rolling out a plethora of policies and regulations to foster and propel the vibrant plastic recycling industry.
Economic Incentives: Governments in select nations are empowering plastic recycling enterprises with alluring tax incentives and subsidies, further catalyzing industry growth.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, a growing number of enterprises are pivoting towards recycled plastics, minimizing their ecological footprint.
Consumer Preference: There's a notable surge in consumer demand for eco-friendly products; consumers are enthusiastically paying a premium for goods crafted from recycled materials.
4. Technological Progress
Recycling Technology: The rapid evolution of plastic recycling technology is making processes more efficient, cost-effective, and yielding superior quality outcomes.
Innovative Applications: Emerging materials and advanced processes are expanding the horizons for recycled plastics, finding applications in building materials, textiles, and beyond.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and businesses are reinforcing their partnerships to collectively drive the flourishing plastic recycling industry.
Standardization: The establishment of international standards is elevating recycled plastic quality, enhancing its circulation and applicability in the global marketplace.
The plastic recycling industry boasts expansive prospects and remarkable advantages. It not only curtails environmental pollution and saves resources but also thrives amid robust policy support and burgeoning market demand. With ongoing technological strides and fortified global cooperation, this industry is on the threshold of an even more radiant future.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the cleanliness level of the final material and the desired production capacity. We can recommend the most effective granulation line combination tailored to the customer's budgetary framework.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a simple structure and low cost, it's apt for processing standard plastics like single-material PP, PE new materials. However, it's less effective with mixed or impurity-laden recycled materials, with limited processing capability.
Twin Screw: Known for robust mixing prowess, ideal for recycled, mixed materials (like PP, PE) or modified plastics with additives (flame retardants, colorants), ensuring higher yield and unwavering stability.
Triple Screw: Perfect for high-output, high-precision scenarios, such as high-end engineering plastic granulation, albeit at a higher cost and with complex maintenance.
Suggestion: For recycled or mixed modified raw materials, we recommend the twin-screw granulator; for single raw materials on a budget, a single screw granulator is a commendable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Delivers a production range of 50-200 kg/hour, ideal for startups or small-scale manufacturing. Tailor the output to your unique production needs.
Medium Sized Granulator: Designed for an output range of 200-500 kg/h, this versatile granulator is a staple in recycling plants or modified plastic facilities, delivering consistent performance and reliability.
Large Granulator: With an impressive capacity exceeding 500 kg/hour, this robust machine pairs seamlessly with high-power motors and sophisticated automation systems for unparalleled efficiency in large-scale operations.
Adjustment Method: Tailor the granulator's capacity effortlessly by controlling the screw speed, adjusting the feeding rate, or altering the mold aperture, ensuring optimal performance for diverse processing needs.
Q: Can the system adeptly manage materials with high humidity, impurities, or mixed plastics? Is pre-processing, such as crushing and cleaning, necessary for effective operation?
A: While some equipment can incorporate a pre-drying system like a hopper dryer, extremely moist raw materials, such as unwashed recycled bottles, may need further pre-treatment steps, like centrifugal dehydration, to ensure optimal performance.
Q: Does the system accommodate various types of melted plastics? Is equipment adjustment required when switching between different raw materials?
A: The melt index plays a crucial role in material flowability; for instance, LDPE with a melt index of 10 is more manageable than HDPE with a melt index of 2, facilitating easier processing transitions.
Q: What techniques are employed to ensure the uniformity, density, and shape of the granulated particles?
A: Achieving uniform particle quality is reliant on advanced screw design, where a larger aspect ratio enhances plasticization uniformity, coupled with precise temperature control for consistent output.
The cutting method dictates the particle shape:
Underwater Strip Cutting: This technique produces particles with regular shapes, meeting high-precision demands for specialized applications.
Hot Cutting Grain: This method offers high efficiency, though it may result in particles with slight burrs, suiting standard processing requirements.
Partner with Us for a Sustainable Future in Plastic Recycling: Join hands with Zhangjiagang Deling Machinery Co, Ltd to harness our cutting-edge technology and drive innovation in eco-friendly plastic recycling solutions.
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