Soft Plastic Granulation Line
Customers are empowered with the flexibility to choose between two-stage, three-stage, and four-stage machines, tailored precisely to meet production demands. Boasting a specialized design, this granulation marvel ensures exceptional compatibility and superior granulation quality. Perfectly suited for recycling dirty waste and transforming scraps, it features a high-torque gearbox for low noise and smooth, seamless operation. The granulator's unique screw design enhances synchronization, effectively addressing issues like particle black spots and color inconsistencies. To accommodate material characteristics, it comes equipped with forced feeding and a hydraulic mesh changer, optimizing capacity and power efficiency. Furthermore, the integration of vacuum and conventional exhaust systems excels in removing moisture, exhaust gases, and impurities, delivering more stable extrusion and superior solid particles.
Hard Plastic Granulation Line
This stellar Machine Line elevates the art of plastic processing by heating and melting various plastic raw materials, utilizing a high-speed rotating cutter to craft small, uniform particles. During this transformative cutting process, plastics are rapidly rotated, stirred, and rubbed, ensuring the resulting particles are perfectly uniform in size and shape. This not only enhances the reprocessing performance of the plastic but also guarantees a superior quality of the final output, ensuring maximum efficiency and reliability.
This magnificent machine Line is a revolutionary assistant in reducing plastic degradation and crafting superior particles. It stands as a trusted ally for clients in recycling PP, PE, and other hard plastic materials. Designed with ease of operation in mind, it represents a highly practical granulation recycling mode that has gained immense popularity in the PP and PE recycling industry. Experience the pinnacle of innovation and practicality in plastic recycling with this exceptional machine Line.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Engaging in plastic recycling significantly alleviates environmental pollution by curtailing the adverse impacts of plastic waste, thereby safeguarding our precious land and water resources.
Resource Conservation: Embracing recycling and reutilization of plastic products diminishes the necessity for virgin plastics, concurrently conserving priceless non-renewable resources like oil.
2. Policy Support
Government Promotion: Across the globe, governments are intensifying their focus on ecological preservation, enacting various initiatives and regulations that foster and bolster the growth of the plastic recycling sector.
Economic Incentives: In numerous nations, governmental bodies extend tax benefits and subsidies to entities within the plastic recycling industry, acting as catalysts for its further advancement.
3. Market Demand
Enterprise Demand: As environmental consciousness heightens, a growing number of enterprises are opting for recycled plastics to substantially lessen their ecological impact.
Consumer Preference: The burgeoning demand for eco-friendly products has inclined consumers to willingly pay a premium for goods crafted from recycled materials.
4. Technological Progress
Recycling Technology: The constant evolution of plastic recycling technology enhances the efficiency, cost-effectiveness, and quality of the recycling process.
Innovative Applications: Breakthroughs in novel materials and methodologies are broadening the scope of recycled plastics' usage in diverse fields, including building materials and textiles.
5. Global Trends
International Cooperation: Global environmental organizations and enterprises are tightening alliances to collectively propel the advancement of the plastic recycling industry.
Standardization: The establishment of international standards is pivotal in enhancing the quality of recycled plastics and facilitating their global market integration and utilization.
The plastic recycling sector possesses vast potential and remarkable advantages, offering solutions not only to mitigate environmental pollution and resource depletion but also enhancing its development through governmental and market demand incentives. With unceasing technological innovations and fortified global collaborations, the plastic recycling industry is poised to usher in an era of greater prosperity.
Q: What is the price of the plastic granulation line?
A: Pricing is contingent upon the desired cleanliness level of the final material and the requisite production capacity. We are equipped to recommend the most efficient granulation line configuration tailored to the customer's budgetary constraints.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which is optimal for my requirements?
A:Single Screw: With a straightforward design and cost-effectiveness, it is ideal for processing standard plastics like PP and PE new materials. However, it exhibits limited adaptability to mixed or impurity-laden recycled materials, with a capped processing capacity.
Twin Screw: Boasting robust mixing capabilities, it excels in handling recycled or mixed materials, including modified plastics necessitating additive incorporation, and ensures superior yield and stability.
Triple Screw: Predominantly utilized where high output and precision are imperative, such as in high-end engineering plastic granulation, but comes with increased cost and maintenance complexity.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is advisable. Conversely, for single raw materials with budget restrictions, a single screw granulator is a commendable choice.
Q: What is the hourly or daily production capacity? Is it adjustable?
A: Small granulator: Efficiently designed to process between 50-200 kg/hour, this model is perfect for startups or businesses with a focus on small-scale production. Experience reliability without compromising on performance.
Medium-sized granulator: Capable of handling 200-500 kg/h, this versatile machine is a staple in recycling facilities or plants specializing in modified plastics. Proven performance and adaptability make it a favored choice.
Large granulator: Designed for heavy-duty operations, this granulator exceeds 500 kg/hour, seamlessly integrating with high-power motors and advanced automation systems to elevate your production capabilities.
Adjustment method: Tailor the capacity effortlessly by fine-tuning the screw speed, adjusting the feeding rate, or modifying the mold aperture to suit your specific production needs and ensure optimal efficiency.
Q: Can it manage high humidity, impurities, or a variety of mixed plastics? Is preprocessing like crushing and cleaning necessary for the materials?
A: Certain equipment models offer integration with a pre-drying system, such as a hopper dryer. However, materials with high humidity, like unwashed recycled bottles, will benefit from additional pretreatment steps such as centrifugal dehydration to ensure smooth processing.
Q: Is the equipment compatible with different types of melted plastics, and are there adjustments required when changing raw materials?
A: Plastics with a higher melt index exhibit superior flowability, simplifying processing tasks. For instance, LDPE with an MI of 10 is more straightforward to manage than HDPE with an MI of 2. Adjustments may be necessary based on material characteristics.
Q: What measures ensure the uniformity, density, and shape of the produced particles?
A: The consistency of particles hinges on the precision of the screw design—larger aspect ratios contribute to more uniform plasticization—and meticulous temperature control to maintain quality.
The particle shape is influenced by the cutting technique employed:
Underwater strip cutting: Produces regular particles, ideal for applications demanding high precision.
Hot cutting grain: Delivers high efficiency, though particles may exhibit burrs.
Join Hands with Us for a Greener Tomorrow in Plastic Recycling
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