Soft Plastic Granulation Line
Unleash the power of choice with our versatile Eco-Conscious Granulator Machine, available in two-stage, three-stage, and four-stage configurations to perfectly align with your production requirements. Our cutting-edge design ensures superior compatibility and unparalleled granulation quality. This granulator excels in recycling dirty waste and transforming scraps into valuable resources. Equipped with a high-torque gearbox, experience low noise and seamless operation for maximum efficiency. The specialized screw design facilitates improved coordination, effectively addressing particle black spots and color discrepancies. Tailored to material characteristics, enjoy enhanced capacity and energy savings with options like forced feeding and hydraulic mesh changers. Our advanced vacuum and conventional exhaust systems expertly eliminate moisture, exhaust gases, and impurities, promising stable extrusion and pristine solid particles every time.
Hard Plastic Granulation Line
Witness the revolutionary transformation of plastic with our Eco-Conscious Granulator Machine Line. This innovative system expertly heats and melts diverse plastic raw materials, utilizing a high-speed rotating cutter to craft small, uniform particles with precision. During this process, the plastic undergoes rapid rotation, stirring, and friction, ensuring consistent particle size and shape. This meticulous process enhances the reprocessing performance, setting new standards in plastic recycling efficiency.
Our state-of-the-art Machine Line is your ultimate ally in minimizing plastic degradation and producing superior quality particles. It stands as a pivotal asset for clients engaged in recycling PP, PE, and other hard material plastics. Designed for user-friendly operation, this practical granulation recycling mode has garnered immense popularity in the PP and PE recycling sectors, proving to be an invaluable solution for optimal recycling results.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing Pollution: The Eco-Conscious Granulator Machine for Responsible Plastic Waste Recycling by Zhangjiagang Deling Machinery Co, Ltd serves as a formidable ally in the quest to reduce the environmental pollution caused by plastic waste. This machine plays a crucial role in protecting land and water resources from harmful impacts.
Resource Conservation: Through the effective recycling and reuse of plastic products, our cutting-edge granulator reduces the demand for virgin plastics. This not only saves precious non-renewable resources such as oil but also champions a more sustainable future.
2. Policy support
Government Promotion: As environmental protection takes center stage globally, governments are increasingly rolling out a plethora of policies and regulations designed to encourage and support the burgeoning plastic recycling industry.
Economic Incentives: In an effort to further propel industry growth, several nations now offer enticing tax incentives and subsidies to plastic recycling companies.
3. Market demand
Enterprise Demand: As environmental consciousness permeates the corporate world, a growing number of enterprises are turning to recycled plastics to significantly lessen their environmental footprint.
Consumer Preference: With a rising demand for eco-friendly products, consumers are eager to invest in items crafted from recycled materials, often at a premium, showcasing their commitment to sustainability.
4. Technological progress
Recycling Technology: The relentless advancement in plastic recycling technology ensures a more efficient, cost-effective, and superior quality recycling process, making it a linchpin of modern waste management.
Innovative Applications: The exploration of new materials and processes has unlocked a wealth of applications for recycled plastics, extending their reach into diverse fields such as construction and textiles.
5. Global Trends
International Cooperation: Environmental organizations and enterprises are forging stronger alliances worldwide, striving together to nurture and advance the plastic recycling industry for a global impact.
Standardization: The establishment of international standards is pivotal in elevating the quality of recycled plastics, stimulating their circulation, and fostering their global market integration.
The plastic recycling industry is poised for a bright future, with expansive prospects and notable advantages. It not only mitigates environmental pollution but also conserves vital resources. Bolstered by robust policy support and burgeoning market demand, the industry is set to flourish. As technology continues to evolve and global partnerships strengthen, a radiant horizon awaits.
Q: What is the price of a plastic granulation line?
A: Pricing is influenced by the cleanliness level of the final material desired and the required production capacity. We are dedicated to recommending the most cost-effective granulation line combinations tailored to each customer's budget and specific needs.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which one best aligns with my needs?
A:Single Screw: Featuring a simple structure and low cost, this type is ideal for processing standard plastics like single material PP and PE, though less suited for mixed or impure recycled materials, with limited processing capability.
Twin Screw: Known for its robust mixing ability, it excels at processing recycled and mixed materials or modified plastics requiring additives, offering higher yield and stability.
Triple Screw: Often employed in high-precision, high-output scenarios like high-end engineering plastic granulation; however, it is more costly with complex maintenance needs.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is recommended. If the raw material is single and budget constraints exist, a single screw granulator remains a viable option.
Q: What is the production range per hour or day, and is it adjustable?
A: Small granulator: Capable of processing 50-200 kg/hour, this option is tailor-made for startups or small-scale production ventures seeking efficiency and reliability.
Medium sized granulator: With the ability to handle 200-500 kg/hour, this granulator is a staple in recycling plants and modified plastic facilities, ensuring consistent performance and adaptability.
Large granulator: Designed for heavy-duty tasks, this machine processes over 500 kg/hour and must be paired with a high-power motor and advanced automation systems for optimal functionality.
Adjustment method: Achieve precise capacity control by fine-tuning the screw speed, feeding mechanism, or mold aperture to match your specific production needs.
Q: Can it handle high humidity, impurities, or mixed plastics? Do materials need to be processed (such as crushing and cleaning)?
A: Certain models can be equipped with pre-drying systems like a hopper dryer, though high humidity materials, such as unwashed recycled bottles, often necessitate additional pre-treatment processes like centrifugal dehydration.
Q: Does it support different types of melted plastics? Do I need to adjust the equipment when switching raw materials?
A: Materials with higher melt indices, such as LDPE with MI=10, exhibit greater flowability, simplifying processing compared to materials like HDPE with MI=2.
Q: How to control the uniformity, density, and shape of particles?
A: Particle uniformity hinges on the screw design, where a larger aspect ratio contributes to more even plasticization, paired with precise temperature control.
The particle shape is determined by the cutting method:
Underwater strip cutting: Produces consistently regular particles suitable for applications demanding high precision.
Hot cutting grain: Offers high efficiency, though the finish may include burrs that need consideration.
Partner with Us for a Sustainable Future in Plastic Recycling: Join forces with Zhangjiagang Deling Machinery Co, Ltd to pioneer eco-conscious solutions in plastic waste management and recycling, paving the way to a greener tomorrow.
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