Soft Plastic Granulation Line
Customers have the flexibility to select from two-stage, three-stage, and four-stage machines to perfectly align with their production needs. Our innovative design ensures exceptional compatibility and superior granulation results. This granulator excels in recycling dirty waste and efficiently producing scraps. Featuring a high torque gear box design, it delivers low noise and smooth operation. Our uniquely crafted screw design enhances coordination, significantly reducing particle black spots and color variation issues. Tailored to the material's properties, it comes with advanced features like forced feeding and a hydraulic mesh changer, optimizing capacity and power efficiency. Furthermore, the combination of vacuum and conventional exhaust systems effectively eliminates moisture, exhaust gases, and impurities, guaranteeing stable extrusion and producing high-quality solid particles.
Hard Plastic Granulation Line
This advanced Machine Line expertly heats and melts a variety of plastic raw materials, employing a high-speed rotating cutter to slice the melted plastic into consistently small and uniform particles. The cutting process involves rapid rotation, stirring, and rubbing of the plastic, ensuring the particles are uniform in size and shape. This refinement enhances the reprocessing performance of the plastic, making it an exceptional choice for superior granulation results.
The Machine Line is instrumental in reducing plastic degradation and producing superior particles, making it an invaluable asset for recycling PP, PE, and other hard material plastics. Its user-friendly operation and practical granulation recycling mode have made it immensely popular in the PP and PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to effectively minimize environmental pollution inflicted by plastic waste. This proactive approach significantly mitigates the harm imposed on our precious land and water resources.
Resource Conservation: By engaging in the recycling and reutilization of plastic products, we can substantially decrease the demand for virgin plastics. This not only helps conserve invaluable non-renewable resources such as oil but also promotes a sustainable future.
2. Policy Support
Government Promotion: Across the globe, governments are placing an increasing emphasis on environmental preservation, introducing a multitude of policies and regulations aimed at fostering and propelling the growth of the plastic recycling industry.
Economic Incentives: In select nations, governments are extending tax incentives and subsidies to plastic recycling enterprises, further accelerating the progression and prosperity of the industry.
3. Market Demand
Enterprise Demand: With an escalating consciousness surrounding environmental stewardship, an increasing number of enterprises are opting for recycled plastics to diminish their ecological footprint.
Consumer Preference: The craving for eco-friendly products is surging, with consumers demonstrating a willingness to pay a premium for items crafted from recycled materials.
4. Technological Progress
Recycling Technology: The relentless advancement in plastic recycling technology is revolutionizing the recycling process, making it more efficient, cost-effective, and resulting in superior quality outcomes.
Innovative Applications: The evolution of new materials and processes unlocks the potential for recycled plastics to be utilized across diverse sectors, ranging from building materials to textiles, and beyond.
5. Global Trends
International Cooperation: Environmental organizations and businesses around the world are uniting forces, forging collaborations to advance the progress of the plastic recycling industry collectively.
Standardization: The establishment of international standards plays a pivotal role in enhancing the quality of recycled plastics, thus facilitating their seamless circulation and utilization within the global marketplace.
The Plastic Recycling Industry: With its expansive prospects and substantial advantages, this industry is poised to not only lessen environmental pollution and conserve resources but also to thrive under the dual impetus of policy support and market demand. As technology continually advances and global cooperation intensifies, the plastic recycling industry is set to embark on a radiant and promising future.
Q: What is the price of a plastic granulation line?
A: The price is contingent upon the cleanliness level of the final material the customer desires and the required production capacity. We are committed to recommending the most efficient granulation line combination that aligns with the customer's budget range.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: A straightforward design and low-cost solution, ideal for processing ordinary plastics like single material PP and PE new materials. It, however, struggles with mixed materials or recycled materials containing impurities, offering a limited processing capability.
Twin Screw: With robust mixing capabilities, this solution is apt for processing recycled materials, mixed materials (such as PP, PE mixtures), or modified plastics requiring the integration of additives like flame retardants and colorants, providing heightened yield and stability.
Triple Screw: This option is typically employed in scenarios demanding high output and precision, such as in the granulation of high-end engineering plastics. It is, however, accompanied by a higher cost and more complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. Conversely, if the raw material is singular and budget constraints exist, a single screw granulator serves as a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Compact Granulator: Perfect for startups or small-scale production, this versatile machine processes an impressive 50-200 kg/hour of materials, offering a cost-effective solution for emerging enterprises.
Mid-Sized Granulator: A powerhouse for recycling plants or modified plastic facilities, handling 200-500 kg/h. This machine is a staple in industrial recycling, ensuring efficiency and consistency.
Large Granulator: Handling above 500 kg/hour, this robust machine pairs perfectly with high-power motors and advanced automation systems, making it indispensable for large-scale operations.
Adjustment Method: Seamlessly tailor your production capacity by adjusting the screw speed, feeding pace, or mold aperture, ensuring your granulation process is both flexible and precise.
Q: Can this equipment handle high humidity, impurities, or mixed plastics? Is pre-processing like crushing or cleaning necessary for the materials?
A: Integrated with optional pre-drying systems like hopper dryers, some machinery accommodates moderate humidity. However, raw materials with high moisture, like unwashed recycled bottles, must undergo additional pre-treatment such as centrifugal dehydration.
Q: Does this machinery support diverse melted plastics? Are adjustments necessary when switching between different raw materials?
A: Materials with a higher melt index (MI) exhibit superior flowability, easing processing. For instance, LDPE with MI=10 processes more efficiently than HDPE with MI=2.
Q: What measures ensure the control of uniformity, density, and shape of granulated particles?
A: Particle uniformity hinges on innovative screw design, such as using a larger aspect ratio for consistent plasticization, alongside precise temperature control.
Particle shape is influenced by cutting technique:
Underwater Strip Cutting: Producing regular particles, ideal for high-precision applications;
Hot Cutting Granulation: Highly efficient, although it may result in particles with burrs.
Join Our Journey Toward a Greener Future in Plastic Recycling
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