Soft Plastic Granulation Line
Customers are presented with the opportunity to select from a two-stage, three-stage, or four-stage machine, tailored to meet their specific production needs. Our innovative design ensures excellent compatibility and superior granulation capabilities. This granulator excels in recycling contaminated waste and producing high-quality scraps. Featuring a gear box engineered for high torque, it operates with minimal noise and exceptional smoothness. The special screw design is crafted to improve coordination, addressing issues of particle black spots and color discrepancies. Depending on the material's characteristics, the machine is fitted with a forced feeding system and a hydraulic mesh changer, enhancing capacity while optimizing power savings. Additionally, our advanced vacuum and conventional exhaust systems effectively eliminate moisture, exhaust gases, and impurities, ensuring stable extrusion and the production of high-grade solid particles.
Hard Plastic Granulation Line
This state-of-the-art Machine Line is designed to efficiently heat and melt a diverse range of plastic raw materials. Utilizing a high-speed rotating cutter, it expertly transforms the melted plastic into small, consistently uniform particles. The cutting process incorporates rapid rotation, stirring, and rubbing, which refines the size and shape of the plastic particles, significantly enhancing their reprocessing performance.
Our Machine Line is an invaluable ally in minimizing plastic degradation and producing superior particles. It serves as an ideal solution for clients aiming to recycle PP, PE, and other hard plastic materials. Not only is this machine exceptionally easy to operate, but it also represents a highly practical granulation recycling model. Its popularity in the PP and PE recycling sector speaks volumes of its effectiveness and user-friendliness.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing Pollution: Embrace the power of plastic recycling to dramatically decrease environmental pollution, effectively minimizing the damage to our precious land and water resources.
Resource Conservation: Through the innovative recycling and reuse of plastic products, we can significantly cut down the demand for virgin plastics and preserve invaluable non-renewable resources like oil.
2. Policy support
Government Promotion: Acknowledging the critical importance of environmental conservation, governments globally are rolling out numerous policies and regulations designed to foster and invigorate the plastic recycling industry.
Economic Incentives: In various nations, governments are offering enticing tax incentives and generous subsidies to plastic recycling enterprises, further catalyzing the growth and development of the industry.
3. Market demand
Enterprise Demand: As environmental awareness grows, a rising number of enterprises are turning to recycled plastics to lessen their ecological impact, championing a more sustainable future.
Consumer Preference: With an increasing appetite for eco-friendly products, consumers are embracing recycled materials, even willing to pay a premium for such innovative products.
4. Technological progress
Recycling Technology: Breakthroughs in plastic recycling technology are revolutionizing the process, making it more efficient, cost-effective, and yielding products of superior quality.
Innovative Applications: The pioneering development of new materials and processes is expanding the horizons of recycled plastics, finding applications across diverse fields like construction materials, textiles, and more.
5. Global Trends
International Cooperation: Environmental organizations and enterprises across the globe are forging strong partnerships to collectively advance the plastic recycling industry.
Standardization: The establishment of international standards is enhancing the quality of recycled plastics, thereby facilitating their global circulation and use.
The plastic recycling industry holds vast potential and remarkable benefits. It not only combats environmental pollution and conserves resources but is also bolstered by policy support and market demand. As technology continues to progress and global collaboration intensifies, the industry is poised for a radiant future.
Q: What is the price of plastic granulation line?
A: The pricing is influenced by various factors such as the cleanliness level of the final material and the desired production capacity. We are ready to offer the most efficient granulation line configuration tailored to the customer's budgetary limits.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a simple structure and low cost, it is ideal for processing standard plastics like single material PP or PE. However, it has limited adaptability to mixed or impurity-laden recycled materials and offers restricted processing capacity.
Twin Screw: Boasting a strong mixing ability, it excels in processing recycled, mixed (such as PP, PE), or modified plastics requiring additives like flame retardants or colorants, delivering higher yield and stability.
Triple Screw: Typically utilized in high-output and high-precision applications, such as high-end engineering plastic granulation, albeit with a higher cost and complex maintenance requirements.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is recommended. If dealing with single raw materials and budget constraints, a single screw granulator remains a viable and cost-effective choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Perfect for startups or small-scale producers, this machine offers a capacity of 50-200 kg/hour, ensuring efficiency and adaptability for emerging businesses.
Medium-Sized Granulator: Ideal for recycling plants or modified plastic manufacturers, this model delivers a robust processing capacity of 200-500 kg/hour, balancing productivity with precision.
Large Granulator: Designed for high-output operations, this powerhouse can handle capacities above 500 kg/hour, necessitating integration with high-power motors and sophisticated automation systems for optimal performance.
Adjustment Method: Tailor your production capacity effortlessly by fine-tuning the screw speed, feeding speed, or mold aperture for maximum efficiency and flexibility.
Q: Can this equipment manage high humidity, impurities, or mixed plastic types? Are pre-processing steps needed, such as crushing and cleaning?
A: To tackle high humidity materials, some setups can be paired with a pre-drying unit like a hopper dryer. However, for extremely damp materials, such as unwashed recycled bottles, additional pre-treatment steps, like centrifugal dehydration, are crucial to achieve optimal results.
Q: Is the machine compatible with various melted plastic types? Will equipment adjustments be necessary when changing the raw materials?
A: Materials with a higher melt index offer superior flowability, enhancing the processing experience. For instance, LDPE with an MI=10 processes more smoothly compared to HDPE with an MI=2, demonstrating the importance of choosing the right material for your production needs.
Q: How can I maintain control over the uniformity, density, and shape of the plastic particles?
A: Achieving consistent particle uniformity hinges on an expertly designed screw, where a greater aspect ratio ensures even plasticization, coupled with precise temperature control for optimal results.
The particle shape is influenced by the cutting technique employed:
Underwater Strip Cutting: Produces precise, uniformly shaped particles, ideal for tasks requiring high accuracy.
Hot Cutting Grain: Offers remarkable efficiency, though some particles may exhibit burrs, depending on the specific requirements.
Join Forces with Us to Pioneer a Sustainable Plastic Recycling Future: Together, we can revolutionize the recycling landscape, championing innovation and environmental stewardship.
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