Soft Plastic Granulation Line
Customers are empowered to select from versatile configurations of two-stage, three-stage, and even four-stage machines to perfectly align with their unique production demands. This state-of-the-art design ensures exceptional compatibility and superior granulation outcomes. Tailored specifically for the recycling of dirty waste and the production of scrap materials, this granulator shines in its field. Key features include a gear box designed for high torque, ensuring low noise and smooth, seamless operation. The ingenious screw design enhances coordination, effectively mitigating issues like particle black spots and color discrepancies. With a material-specific approach, the equipment boasts a forced feeding system and hydraulic mesh changer for optimized capacity and energy savings. Furthermore, integrated vacuum and conventional exhaust systems excel at removing moisture, exhaust gases, and impurities, guaranteeing consistent extrusion and high-quality solid particles.
Hard Plastic Granulation Line
This advanced Machine Line efficiently heats and melts a variety of plastic raw materials, transforming them with the prowess of a high-speed rotating cutter that slices the melted plastic into small, uniform particles. Throughout this dynamic cutting process, the plastic is subjected to rapid rotation, stirring, and rubbing, resulting in particles with enhanced uniformity in size and shape, ultimately boosting the plastic's reprocessing performance.
The Machine Line is a vital asset in reducing plastic degradation and producing superior particles, serving as an indispensable ally for clients recycling PP, PE, and other hard-material plastics. Its user-friendly operation and practical granulation mode have earned it widespread acclaim in the realm of PP and PE recycling. This machine stands out for its efficiency and reliability, making it a popular choice among industry professionals.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Engage in plastic recycling to significantly cut down environmental pollution caused by plastic waste, while safeguarding our precious land and water resources.
Resource Conservation: Through the recycling and reuse of plastic products, we substantially decrease the need for virgin plastics, thereby conserving non-renewable resources like oil.
2. Policy Support
Government Promotion: Globally, governments are actively championing environmental protection, implementing a variety of policies and regulations aimed at fostering and advancing the plastic recycling sector.
Economic Incentives: In various nations, the government provides enticing tax incentives and subsidies to bolster the growth of plastic recycling companies.
3. Market Demand
Enterprise Demand: With a surge in environmental awareness, a growing number of enterprises are opting for recycled plastics to lessen their environmental impact.
Consumer Preference: Demand for eco-friendly products is on the rise, with consumers showing readiness to invest more in products crafted from recycled materials.
4. Technological Progress
Recycling Technology: Advanced plastic recycling technology is gaining momentum, enhancing efficiency, reducing costs, and boosting the quality of the recycling process.
Innovative Applications: Cutting-edge materials and processes are paving the way for recycled plastics in diverse applications, including in building materials and textiles.
5. Global Trends
International Cooperation: Environmental organizations and enterprises across the globe are increasing collaboration to collectively advance the plastic recycling industry.
Standardization: The establishment of international standards plays a crucial role in elevating the quality of recycled plastics and fostering their global circulation and utilization.
The plastic recycling industry holds vast potential and remarkable advantages. It not only curtails environmental pollution and conserves precious resources but also thrives on robust policy support and burgeoning market demand. As technology relentlessly advances and global cooperation strengthens, the plastic recycling industry is poised for a radiant future.
Q: What is the price of the plastic granulation line?
A: The price is contingent upon the cleanliness of the final material and the desired production capacity. We offer tailored recommendations for an optimal granulation line, aligning with the customer's budget constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which is more suited to my requirements?
A:Single Screw: Features a straightforward design and low cost, ideal for processing standard plastics like single-material PP and PE new materials. However, it has limited adaptability to mixed or impurity-laden recycled materials and constrained processing capacity.
Twin Screw: Boasts robust mixing capabilities, suitable for handling recycled materials, mixed materials (e.g., PP, PE composites), or modified plastics requiring additives such as flame retardants and colorants, delivering enhanced yield and stability.
Triple Screw: Primarily employed in high-output, high-precision scenarios, such as high-end engineering plastic granulation, although it involves higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended; for single raw materials with budget limitations, a single screw granulator offers a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Unleash the potential of your startup or small-scale production with our Small Granulator, boasting an impressive capacity of 50-200 kg/hour! Perfectly tailored for those beginning their journey in the industry.
Our Medium-Sized Granulator is a staple in recycling and modified plastic plants, offering a robust processing capacity of 200-500 kg/h, ensuring that your operations remain seamless and efficient.
Experience unmatched efficiency with our Large Granulator, designed for heavy-duty operations, processing over 500 kg/hour. This powerhouse requires pairing with a high-power motor and advanced automation system to maximize productivity.
Easily fine-tune your capacity with our versatile adjustment methods: modify the screw speed, feeding speed, or mold aperture to achieve optimal performance and meet your specific production needs.
Q: Is the machine capable of handling high humidity, impurities, or mixed plastics? Are there any preprocessing steps required, like crushing and cleaning?
A: For superior processing, some of our machines can be equipped with an integrated pre-drying system, such as a hopper dryer. However, high humidity materials like unwashed recycled bottles may need additional pre-treatment, including centrifugal dehydration, to ensure optimal performance.
Q: Can it process various types of melted plastics? Is equipment adjustment necessary when switching between different raw materials?
A: The adaptability of our machinery allows you to process a variety of plastics with different melt indices. For example, materials like LDPE with a higher melt index (MI=10) flow more easily compared to HDPE with a lower melt index (MI=2), requiring fewer adjustments during processing.
Q: What methods are in place to ensure the uniformity, density, and shape of the granulated particles?
A: Achieve precise uniformity of particles with our advanced screw design; a larger aspect ratio ensures more consistent plasticization. Coupled with precise temperature control, this results in exceptional product quality.
The technique used for cutting defines the particle shape:
Underwater strip cutting: Yields regular particles, meeting the demands of high-precision applications.
Hot cutting grain: Delivers high efficiency; however, some particles may have burrs.
Join Us in Pioneering a Sustainable Future in Plastic Recycling
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