Welcome to our Soft Plastic Granulation Line! Experience the next level of recycling with our innovative and seamless processing solution designed specifically for soft plastics.
Our state-of-the-art granulation machines offer a range of options, including two-stage, three-stage, and four-stage models, allowing you to tailor your setup to meet precise production needs. The advanced design ensures superior compatibility and enhances granulation efficiency. Ideal for recycling messy waste and producing scraps, this powerful granulator features a high-torque gearbox that operates quietly and smoothly. The specially engineered screw design enhances coordination, effectively tackling issues such as particle black spots and color variance. To match material characteristics, we provide forced feeding and a hydraulic mesh changer, ensuring optimal capacity and energy savings. With our vacuum and traditional exhaust systems, moisture, exhaust gases, and impurities are efficiently removed, guaranteeing more stable extrusion and superior solid particles.
Introducing our Hard Plastic Granulation Line, an epitome of reliability and performance for recycling hard plastics with utmost efficiency.
This sophisticated Machine Line expertly heats and melts an array of plastic raw materials. Utilizing a high-speed rotating cutter, it transforms the molten plastic into small, uniform particles. The vigorous rotation, stirring, and rubbing during the cutting process ensure uniformity in size and shape, significantly boosting the reprocessing properties of the plastic.
Our Machine Line is your ultimate solution to minimize plastic degradation while producing superior quality particles. It is an indispensable ally for clients recycling PP, PE, and other hard plastic materials. User-friendly and highly effective, this granulation recycling model is celebrated in the PP and PE recycling sectors for its practicality and exceptional operational simplicity.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embrace a greener planet with plastic recycling, a powerful ally in combating environmental pollution! By effectively addressing the plastic waste menace, this process diligently minimizes the harmful impacts on both land and aquatic ecosystems.
Resource conservation: Recycling and reusing plastic products is a savvy strategy to slash the demand for virgin plastics, leading to significant savings of non-renewable resources, like precious oil reserves.
2. Policy support
Government promotion: Nations worldwide are passionately championing environmental protection, rolling out a plethora of policies and regulations designed to foster and nurture the growth of the plastic recycling industry.
Economic incentives: Some governments are sweetening the pot by offering tax incentives and subsidies to plastic recycling enterprises, sparking even greater industry advancement and innovation.
3. Market demand
Enterprise demand: As environmental awareness skyrockets, enterprises are increasingly committing to using recycled plastics, a savvy move that not only reduces their ecological footprint but also enhances their brand's green credentials.
Consumer preference: A growing number of eco-conscious consumers are eager to invest in products that prioritize sustainability, willingly paying a premium for items crafted from recycled materials.
4. Technological progress
Recycling technology: The recycling landscape is being revolutionized by cutting-edge advancements, making the process more efficient, cost-effective, and yielding higher quality outputs than ever before.
Innovative applications: Pioneering new materials and processes are opening up exciting new avenues for recycled plastics, broadening their use in diverse fields like construction, textiles, and beyond.
5. Global Trends
International Cooperation: Environmental entities and businesses across the globe are forging strong alliances to collaboratively propel the advancement of the plastic recycling sector.
Standardization: The establishment of international standards fosters the enhancement of recycled plastic quality and promotes their seamless integration and circulation within global markets.
The plastic recycling industry is on the cusp of a golden era, boasting extensive prospects and unmatched advantages. By curbing environmental pollution, conserving vital resources, and benefiting from robust policy backing and burgeoning market demand, this dynamic sector is set to soar. With relentless technological innovation and growing global partnerships, the future shines brightly for plastic recycling.
Q: What is the price of plastic granulation line?
A: The cost varies based on the cleanliness level of the final material and the desired production capacity. We tailor recommendations for the most efficient granulation line combination to match your budget and meet your specific production needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: With its simple structure and cost-effectiveness, it's ideal for processing straightforward plastics like new PP and PE materials, although it has limitations when handling mixed or impurity-laden recycled materials, offering a more modest processing capacity.
Twin screw: Renowned for its robust mixing abilities, it excels in processing recycled or mixed materials, accommodating additives like flame retardants and colorants. It promises higher yield and stability, meeting diverse industry demands.
Triple screw: Reserved for scenarios demanding exceptional output and precision, such as high-end engineering plastic granulation, though it involves higher costs and complex maintenance.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is your best bet. If you work with single materials and are budget-conscious, a single screw granulator remains a sound choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Compact Granulator: Perfect for startups or small-scale production, this efficient machine processes between 50-200 kg per hour, ensuring optimal productivity in limited spaces.
Medium-Sized Granulator: Ideal for recycling and modified plastic plants, this versatile equipment handles 200-500 kg/h, delivering reliable performance for medium-scale operations.
Large Granulator: Designed for substantial production needs, this robust system processes over 500 kg/hour, requiring integration with high-power motors and advanced automation for seamless operation.
Adjustment Method: Tailor the capacity effortlessly by tweaking the screw speed, feeding rate, or mold aperture, allowing for precise control over production output.
Q: Can the extruder manage high humidity, impurities, or mixed plastics? Is preprocessing like crushing and cleaning required for materials?
A: Certain equipment incorporates a pre-drying system, such as a hopper dryer. However, raw materials with high humidity, like unwashed recycled bottles, necessitate additional pretreatment methods such as centrifugal dehydration.
Q: Is it capable of processing various types of melted plastics, and are equipment adjustments needed when alternating raw materials?
A: Materials with a higher melt index exhibit superior flowability, making them easier to process. For example, LDPE with an MI of 10 is simpler to handle compared to HDPE with an MI of 2.
Q: What methods are available to control the uniformity, density, and shape of the granulated particles?
A: The uniformity of particles is influenced by the screw design, where a larger aspect ratio enhances plasticization uniformity, along with precise temperature management.
The particle shape is determined by the cutting method:
Underwater Strip Cutting: Produces regular particles, ideal for applications demanding high precision and consistency;
Hot Cutting Granulation: Offers high efficiency, though it may result in particles with burrs, suitable for less stringent specifications.
Choose Zhangjiagang Deling Machinery Co, Ltd for a Sustainable Future in Plastic Recycling!
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