Soft Plastic Granulation Line
Our customizable granulation solutions offer a choice between two-stage, three-stage, and four-stage machines, expertly tailored to meet your specific production needs. The ingeniously crafted design ensures exceptional compatibility and superior granulation quality. Engineered specifically for the recycling of contaminated waste and scrap production, this granulator excels in performance. Featuring a high-torque gear box, it operates quietly and smoothly, minimizing disruptions. The innovative screw design fosters enhanced coordination, effectively tackling issues like particle black spots and color inconsistencies. Tailored to the unique characteristics of your material, the system includes forced feeding and a hydraulic mesh changer, optimizing capacity and energy efficiency. Additionally, our advanced vacuum and conventional exhaust systems excel at removing moisture, exhaust gases, and impurities, ensuring a consistent extrusion process and high-quality solid particles.
Hard Plastic Granulation Line
Our advanced Machine Line expertly processes various plastic raw materials by heating and melting them before using a high-speed rotating cutter to craft perfectly small and uniform particles. During this transformative cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in particles with consistent size and shape. This enhances the plastic's reprocessing performance, making it ideal for further applications.
Engineered for excellence, this Machine Line is an indispensable tool in reducing plastic degradation and producing superior particles. It is the ideal solution for clients recycling PP, PE, and other hard materials. Renowned for its ease of operation, this practical granulation recycling mode has gained immense popularity in the PP, PE recycling landscape. Experience the blend of efficiency and simplicity with our state-of-the-art machine.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Engaging in plastic recycling significantly mitigates environmental contamination caused by plastic waste and substantially curtails the detrimental impact on our precious land and water resources.
Resource Conservation: Through the recycling and reutilization of plastic goods, the reliance on virgin plastics is diminished, thereby preserving vital non-renewable resources such as oil.
2. Policy Support
Government Promotion: Global governments are increasingly prioritizing environmental welfare, introducing a myriad of policies and regulations to foster and sustain the growth of the plastic recycling sector.
Economic Incentives: In several nations, government bodies offer tax benefits and subsidies to plastic recycling enterprises, further fueling industry advancement.
3. Market Demand
Enterprise Demand: As environmental consciousness heightens, a growing number of businesses are opting for recycled plastics to lessen their ecological footprint.
Consumer Preference: The appetite for eco-friendly products is surging, with consumers willing to pay a premium for items crafted from recycled materials.
4. Technological Progress
Recycling Technology: Innovative strides in plastic recycling technology are making processes more efficient, cost-effective, and of superior quality.
Innovative Applications: The advent of novel materials and methods is broadening the scope for recycled plastics in diverse sectors such as construction materials, textiles, and beyond.
5. Global Trends
International Cooperation: Environmental groups and companies globally are enhancing collaborative efforts to collectively advance the plastic recycling industry.
Standardization: The formulation of international standards is key to elevating the quality of recycled plastics and facilitating their global market circulation and utilization.
The plastic recycling industry is brimful with vast prospects and profound advantages, poised to not only diminish environmental degradation and conserve resources but also benefit from the dual boost of policy support and burgeoning market demand. With ceaseless technological innovations and amplified global collaboration, the industry stands on the brink of a radiant future.
Q: What is the price of the plastic granulation line?
A: Pricing hinges on the purity level of the final material desired by the customer and the intended production capacity. We can recommend the most efficient granulation line configuration tailored to the customer's budgetary constraints.
Q: What differentiates single screw, twin-screw, and triple screw granulators, and which is optimal for my requirements?
A:Single Screw: Characterized by a straightforward structure and cost-effectiveness, ideal for handling standard plastics (like single material PP, PE new materials). However, it has limited adaptability to mixed or impurity-laden recycled materials, with constrained processing capacity.
Twin Screw: Possessing robust mixing capabilities, apt for processing recycled or composite materials (such as PP, PE blends) or modified plastics necessitating additives (like flame retardants, colorants), ensuring higher output and stability.
Triple Screw: Predominantly employed where high precision and output are imperative (such as high-end engineering plastic granulation), though it incurs higher costs and complex maintenance.
Suggestion: For recycled or compositely modified raw materials, a twin-screw granulator is advisable; whereas for single raw materials with budgetary constraints, a single screw granulator serves as a viable option.
Q: What is the hourly or daily production range, and is there an option for adjustment?
A: Small Granulator: Featuring a capacity of 50-200 kg/hour, this model is ideal for burgeoning startups or small-scale production environments seeking efficiency and reliability.
Medium-Sized Granulator: Offering a robust throughput of 200-500 kg/h, these machines are a staple in both recycling and modified plastic plants, providing versatility and performance.
Large Granulator: Designed for industrial strength with capacities exceeding 500 kg/hour, this powerhouse demands integration with high-power motors and sophisticated automation systems for optimal functionality.
Adjustment Method: Effortlessly fine-tune your production capacity by manipulating screw speed, feeding speed, or mold aperture to meet precise output requirements.
Q: Can it effectively manage high humidity, impurities, or mixed plastics? Are there any pre-processing steps such as crushing and cleaning required for the materials?
A: While certain systems can be seamlessly combined with pre-drying options like a hopper dryer, high-humidity raw materials—like unwashed recycled bottles—necessitate additional pre-treatment solutions, including centrifugal dehydration.
Q: Does the system accommodate various types of melted plastics, and is equipment adjustment necessary when transitioning between different raw materials?
A: Materials with a higher melt index exhibit superior flowability, simplifying the process—LDPE with MI=10, for instance, is more manageable than HDPE with MI=2.
Q: What techniques ensure the control of particle uniformity, density, and shape during production?
A: Achieving uniform particle consistency relies on advanced screw design—such as increased aspect ratios for enhanced plasticization—and precise temperature control.
The particle shape hinges on the cutting method employed:
Underwater Strip Cutting: Produces regular particles ideal for high-precision applications;
Hot Cutting Grain: High efficiency but may result in particles with burrs.
Choose Us as Your Partner in Creating a Greener Tomorrow with Plastic Recycling Innovations.
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