Product Name: Soft Plastic Granulation Line
For those discerning clients in need of advanced granulation solutions, our state-of-the-art machine offers unparalleled versatility. Choose from two, three, or four-stage configurations to perfectly align with your production goals. The bespoke design ensures exceptional compatibility and superior granulation performance. This granulator is the ideal choice for recycling even the most challenging dirty waste and production scraps. Equipped with a high-torque gearbox, it offers a whisper-quiet operation and seamless performance. The unique screw design enhances coordination, tackling issues like particle black spots and color discrepancies with ease. Tailored to the material's unique properties, it boasts a forced feeding system and hydraulic mesh changer, optimizing capacity and significantly reducing power consumption. Plus, the combination of vacuum and traditional exhaust systems effectively eliminates moisture, gases, and impurities, guaranteeing consistent extrusion and robust solid particles.
Product Name: Hard Plastic Granulation Line
Experience the cutting-edge technology of our Hard Plastic Granulation Line, where innovation meets efficiency. The process begins by heating and melting a variety of plastic raw materials, seamlessly transitioning to a high-speed cutter that precisely slices the molten plastic into consistently small, uniform particles. This cutting-edge method ensures rapid rotation, stirring, and rubbing, which not only standardizes particle size and shape but also significantly enhances the reprocessing capabilities of the plastic, setting a new benchmark for quality and performance.
Our machine line is meticulously engineered to minimize plastic degradation while producing superior particles, making it an indispensable ally for clients engaged in recycling PP, PE, and other hard plastic materials. Its user-friendly design ensures easy operation, offering an exceptionally practical granulation recycling model that has gained immense popularity within the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry: A Beacon of Hope for Sustainable Development
1. Environmental Protection: A Paramount Priority
Reducing Pollution: Embrace the transformative potential of plastic recycling, a powerful tool to drastically diminish environmental pollution. By curtailing the harm to our precious land and water resources, recycling becomes an indispensable ally in our sustainability journey.
Resource Conservation: Through the ingenious recycling and reuse of plastic products, we can significantly lower the dependence on new plastics. This not only conserves critical non-renewable resources like oil but also heralds a new era of resource efficiency.
2. Policy Support: The Wind Beneath Our Wings
Government Promotion: Across the globe, governments are laser-focused on environmental stewardship, rolling out a plethora of supportive policies and regulations to invigorate the plastic recycling industry.
Economic Incentives: In numerous regions, government-backed tax incentives and subsidies are available, empowering recycling companies to spearhead the industry's growth.
3. Market Demand: A Growing Force
Enterprise Demand: As environmental awareness surges, a growing number of enterprises are gravitating towards recycled plastics to shrink their ecological footprint.
Consumer Preference: With a rising tide of environmentally conscious consumers willing to pay more for products made with recycled materials, the demand for eco-friendly products is on the upswing.
4. Technological Progress: Driving Innovation and Efficiency
Recycling Technology: Cutting-edge advancements in plastic recycling technology are revolutionizing the process, enhancing efficiency, cost-effectiveness, and quality.
Innovative Applications: The dawn of new materials and processes is expanding the horizon for recycled plastics, ushering them into diverse fields like construction and textiles.
5. Global Trends: Embracing Collaborative Synergies
International Cooperation: With a unified vision, environmental organizations and enterprises worldwide are forging stronger alliances to propel the plastic recycling industry forward.
Standardization: The establishment of international standards boosts the quality and global circulation of recycled plastics, fostering widespread adoption.
The plastic recycling industry is poised for an extraordinary future, brimming with potential and advantages. Not only does it play a pivotal role in mitigating environmental pollution and conserving resources, but it also thrives under the dual impetus of policy and market demand. With relentless technological advancements and the momentum of global collaboration, the industry is set on a path of unprecedented growth and innovation.
Q: What is the price of the plastic granulation line?
A: Pricing is intricately tied to the customer's desired cleanliness of the final material and the production capacity they require. Our experts can recommend the most effective granulation line combination tailored to the customer's budgetary considerations.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a straightforward design and cost efficiency, single screw granulators are ideal for processing standard plastics like PP and PE, though they are less suited for materials with impurities, offering limited processing scalability.
Twin Screw: Renowned for superior mixing capabilities, twin-screw granulators adeptly handle recycled and mixed materials, or modified plastics with additives, providing enhanced yield and stability.
Triple Screw: Often required for high-output and precision tasks such as advanced engineering plastic granulation. Despite higher costs and complex maintenance, they deliver unmatched precision.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is advisable. Conversely, for single materials with budget constraints, a single screw granulator is a prudent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Perfectly designed to handle 50-200 kg per hour, this efficient machine is ideal for startups or small-scale production environments looking to make an impactful entry into the market.
Medium-Sized Granulator: Capable of processing between 200-500 kg per hour, this versatile granulator is a staple in many recycling plants and modified plastic facilities, delivering reliable and consistent output.
Large Granulator: Designed for operations demanding over 500 kg per hour, this powerful granulator integrates seamlessly with high-power motors and advanced automation systems to maximize productivity.
Adjustment Method: Fine-tune your production capacity with ease by adjusting critical parameters like screw speed, feeding speed, or mold aperture to achieve your desired output.
Q: Can the system handle high humidity, impurities, or mixed plastic types? Are there specific pre-processing steps required, such as crushing or cleaning?
A: While certain equipment includes an integrated pre-drying system like a hopper dryer, raw materials with high moisture content, such as unwashed recycled bottles, demand additional pre-treatment methods like centrifugal dehydration.
Q: Is the system adaptable to diverse melted plastic types? What adjustments are necessary when switching between different raw materials?
A: Materials with a higher melt index exhibit superior flowability, making them easier to process. For instance, LDPE with a melt index of 10 is processed more effortlessly compared to HDPE with a melt index of 2.
Q: What methods are employed to control the uniformity, density, and shape of the produced particles?
A: Achieving particle uniformity is influenced by the screw design, with a larger aspect ratio often resulting in more consistent plasticization. Moreover, the accuracy of temperature control is crucial.
The particle shape outcomes are determined by the cutting technique utilized:
Underwater Strip Cutting: Produces consistently regular particles, ideal for meeting high-precision standards.
Hot Cutting Grain: Offers high efficiency, although it may result in particles with burrs.
Partner with Us for a Sustainable Future in Plastic Recycling: Join forces with Zhangjiagang Deling Machinery Co, Ltd to lead the charge towards a more sustainable and environmentally friendly future in plastic recycling and granulation.
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