Soft Plastic Granulation Line
Our advanced granulation offerings allow customers to tailor their choice of two-stage, three-stage, or four-stage machines to precisely meet their production needs. With a specialized design that ensures excellent compatibility and superior granulation quality, this granulator excels in recycling even the dirtiest waste and generating high-quality scraps. The gear box is engineered for high torque, delivering low noise and smooth operation. The exclusive screw design enhances coordination, effectively mitigating issues with particle black spots and color discrepancies. Tailored to the material's properties, it features a forced feeding system and a hydraulic mesh changer, optimizing capacity and energy efficiency. Furthermore, the incorporation of both vacuum and traditional exhaust systems effectively expels moisture, gases, and impurities, ensuring consistently stable extrusion and the production of robust solid particles.
Hard Plastic Granulation Line
This exceptional Machine Line expertly heats and melts a variety of plastic raw materials, utilizing a high-speed rotating cutter to transform the melted plastic into remarkably uniform small particles. During this innovative cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, ensuring uniformity in size and shape and significantly enhancing the plastic's reprocessing performance.
This Machine Line is an invaluable asset in reducing plastic degradation and producing superior particles. It is a trusted ally for clients looking to recycle PP, PE, and other hard material plastics. Designed for ease of operation, this pragmatic granulation recycling mode has garnered widespread popularity in the realm of PP, PE recycling, making it an indispensable tool for any recycling operation.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Dive into the world of plastic recycling, a powerful ally in our fight against pollution. By transforming plastic waste, we significantly curb environmental damage, protecting our precious land and water resources.
Resource conservation: Embrace the future of sustainability! Through the recycling and reuse of plastics, we alleviate the demand for new, virgin materials, conserving invaluable non-renewable resources like oil, and paving the way for a greener tomorrow.
2. Policy support
Government promotion: Globally, governments are stepping up to the environmental challenge. They are rolling out innovative policies and robust regulations aimed at nurturing and expanding the plastic recycling sector, a testament to their commitment to a sustainable future.
Economic incentives: In a bid to spur industry growth, some countries offer enticing tax breaks and generous subsidies to recycling companies, making it a favorable and lucrative pursuit.
3. Market demand
Enterprise demand: As the call for environmental consciousness grows louder, enterprises are leaning towards recycled plastics, a strategic move to lessen their ecological footprint and enhance sustainability.
Consumer preference: An eco-friendly revolution is here! Today's consumers are increasingly opting for sustainable products and are willing to invest more in items crafted from recycled materials, setting new trends in the market.
4. Technological progress
Recycling technology: The horizon of recycling technology expands ever more, with breakthroughs that refine the process, making it faster, more economical, and superior in quality.
Innovative applications: The advent of new materials and processes unlocks endless possibilities for recycled plastics, extending their application into a myriad of fields such as modern construction and textile industries.
5. Global Trends
International Cooperation: A wave of collaboration sweeps across the globe as environmental groups and enterprises unite, a concerted effort to propel the plastic recycling industry to new heights.
Standardization: The establishment of international standards is a game-changer, elevating the quality of recycled plastics, and bolstering their seamless integration and utility in the global market.
The plastic recycling industry stands on the brink of a transformative era, offering unmatched potential and benefits. It champions the cause of reducing pollution and conserving resources while gaining momentum from both policy endorsements and market enthusiasm. As technology leaps forward and international collaboration strengthens, the future of plastic recycling shines brighter than ever.
Q: What is the price of plastic granulation line?
A: Pricing varies with the cleanliness level desired for the final product and the anticipated production capacity. We are adept at tailoring the most efficient granulation line solutions tailored to your budget, ensuring optimal efficiency and value.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: An epitome of simplicity and cost-effectiveness, apt for standard plastics like single material PP and PE. However, it is less adaptable to complex or impurity-ridden recycled materials and has limited processing capacity.
Twin screw: With robust mixing capabilities, it's ideal for recycled or mixed materials, or when incorporating additives like flame retardants. It boasts higher yield and stability, perfect for demanding applications.
Triple screw: The go-to for high-output and precision tasks, especially in high-end engineering plastics. Yet, this option demands a higher investment and has intricate maintenance needs.
Suggestion: For recycled or mixed modified raw materials, the twin-screw granulator is recommended. If dealing with single materials and constrained by budget, a single screw granulator offers a balanced solution.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Ideal for startups or small-scale operations, this compact unit processes 50-200 kg/hour with precision and efficiency.
Medium-Sized Granulator: Typically found in recycling or modified plastic plants, this granulator processes 200-500 kg/h, offering a robust solution for moderate-scale production.
Large Granulator: Designed for heavy-duty applications, this powerhouse processes over 500 kg/hour and requires integration with a high-power motor and sophisticated automation system.
Adjustment Method: Seamlessly adjust capacity by modifying the screw speed, feeding speed, or mold aperture to meet your production needs.
Q: Can this equipment handle high humidity, impurities, or a mix of plastics? Is pre-processing like crushing and cleaning necessary?
A: Certain models can incorporate a pre-drying system, such as a hopper dryer. However, for high humidity materials like unwashed recycled bottles, additional pre-treatment like centrifugal dehydration is essential.
Q: Does the machine support different types of melted plastics, and is equipment adjustment needed when switching materials?
A: Materials with a higher melt index exhibit greater flowability. For example, LDPE with MI=10 is processed more easily compared to HDPE with MI=2.
Q: What methods ensure control over the uniformity, density, and shape of the produced particles?
A: The uniformity of particles is influenced by the screw design, with a longer aspect ratio promoting more even plasticization, and precise temperature control accuracy enhances consistency.
The particle shape is dictated by the cutting method:
Underwater Strip Cutting: Produces regular particles, ideal for high-precision applications;
Hot Cutting Grain: Offers high efficiency but may result in particles with burrs.
Join Us in Pioneering a Greener Tomorrow Through Advanced Plastic Recycling Solutions
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