Soft Plastic Granulation Line
Customers can choose from versatile configurations including two-stage, three-stage, and four-stage machines tailored to their specific production needs. The innovative design ensures exceptional compatibility and superior granulation outcomes. Our granulator excels at recycling contaminated waste and producing quality scraps. The gear box features a high torque design for low noise and seamless operation. With a uniquely crafted screw design, it effectively addresses issues like particle black spots and color discrepancies. Depending on the material characteristics, it offers features such as forced feeding and a hydraulic mesh changer to boost capacity while conserving energy. Moreover, both vacuum and traditional exhaust systems adeptly remove moisture, exhaust gases, and impurities, ensuring stable extrusion and high-quality solid particles.
Hard Plastic Granulation Line
This advanced Machine Line expertly heats and melts a variety of plastic raw materials, utilizing a high-speed rotating cutter to transform melted plastics into small, consistent particles. Throughout the cutting process, the plastics undergo rapid rotation, stirring, and rubbing, ensuring uniformity in particle size and shape, thereby significantly enhancing the plastic's reprocessing performance.
Our Machine Line is designed to minimize plastic degradation while producing superior particles, making it an indispensable tool for efficiently recycling PP, PE, and other hard plastic materials. User-friendly and highly practical, this granulation recycling mode has gained immense popularity in the PP and PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Transforming plastic waste into reusable materials dramatically curtails environmental pollution, significantly protecting our precious land and water resources.
Resource Conservation: By giving new life to plastic products, we can cut down the demand for virgin plastics, thereby conserving non-renewable resources like oil.
2. Policy Support
Government Promotion: Across the globe, a wave of environmentally conscious policies and regulations is being unveiled to bolster the plastic recycling sector, making it a top priority.
Economic Incentives: Some countries are at the forefront, offering tax benefits and subsidies to boost the growth of the plastic recycling industry.
3. Market Demand
Enterprise Demand: As eco-consciousness rises, enterprises are increasingly pivoting towards recycled plastics to minimize their ecological impact.
Consumer Preference: With a shift in consumer mindset, there's a burgeoning demand for eco-friendly products, with many willing to pay extra for goods made from recycled materials.
4. Technological Progress
Recycling Technology: Cutting-edge innovations in recycling technology are enhancing efficiency, reducing costs, and improving the quality of recycled plastics.
Innovative Applications: Breakthroughs in materials and processes are expanding the horizons for recycled plastics, finding uses in arenas like construction and textiles.
5. Global Trends
International Cooperation: Global entities and environmental organizations are banding together to champion the advancement of the plastic recycling industry.
Standardization: The emergence of international standards is pivotal in elevating the quality and global distribution of recycled plastics.
The plastic recycling industry is brimming with promise and unparalleled benefits. It not only combats pollution and conserves resources but also thrives on robust policy support and a burgeoning market. As technology evolves and global partnerships strengthen, a new dawn awaits the plastic recycling sector, promising a sustainable tomorrow.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the desired cleanliness of the final product and the targeted production capacity. We're adept at recommending the best granulation line configuration tailored to your budgetary preferences.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which one aligns best with my requirements?
A:Single Screw: Economical with a straightforward build, ideal for standard plastics (e.g., single-material PP, PE), yet less suited for mixed or impurity-laden recycled materials, with limited throughput.
Twin Screw: Boasting robust mixing capabilities, it's perfect for recycled or blended materials (e.g., PP, PE blends) and enhanced plastics needing additives (e.g., flame retardants, colorants), delivering superior yield and consistency.
Triple Screw: Typically deployed in high-output, precision-demanding contexts (e.g., premium engineering plastic granulation), though it comes with higher costs and intricate maintenance.
Suggestion: For recycled or mixed-modified inputs, the twin-screw granulator is recommended; for single raw materials with budget constraints, the single screw remains a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Perfect for budding enterprises or small-scale operations, our compact granulator boasts a throughput of 50-200 kg/hour. This efficient solution is tailor-made for startups looking to make a mark.
Medium-Sized Granulator: Ideal for bustling recycling plants or sophisticated modified plastic facilities, this granulator handles 200-500 kg/h, making it a staple in the industry for a reason.
Large Granulator: Engineered for substantial output, this powerhouse granulator delivers performance above 500 kg/hour. It requires a robust high-power motor and an advanced automation system to operate at peak efficiency.
Adjustment Method: Fine-tune your production capacity effortlessly by modifying the screw speed, feeding rate, or mold aperture, providing flexibility and precision to meet your specific needs.
Q: Can this equipment manage high humidity levels, impurities, or blend different plastics? Is there a necessity for pre-processing materials (like crushing and thorough cleaning)?
A: Certain advanced systems incorporate a pre-drying unit, such as a hopper dryer. However, raw materials with elevated moisture (like unwashed recycled bottles) necessitate additional treatments like centrifugal dehydration to ensure optimal performance.
Q: Does the machine accommodate a variety of melted plastics? Is equipment adjustment necessary when alternating raw materials?
A: Plastic flowability correlates with the melt index—the higher it is, the smoother the processing. For instance, LDPE with a MI=10 processes with ease compared to HDPE with MI=2, showcasing the machine's adaptability.
Q: What measures determine the uniformity, density, and morphology of the plastic particles produced?
A: Achieving consistent particle uniformity hinges on superior screw design—larger aspect ratios enhance plasticization uniformity—and precise temperature control, ensuring a high-quality end product.
The technique for cutting directly influences particle shape:
Underwater Strip Cutting: This method produces consistently regular particles, perfect for applications requiring high precision.
Hot Cutting Grain: Offers remarkable efficiency; however, it may introduce burrs, necessitating additional finishing for some applications.
Join Forces with Us in Shaping a Sustainable Future for Plastic Recycling
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