Soft Plastic Granulation Line - Your Ultimate Solution for Sustainable Recycling
Offering unparalleled flexibility, customers are empowered to select from two-stage, three-stage, or four-stage machines tailored to their specific production needs. Our ingeniously crafted design ensures supreme compatibility and optimizes the granulation process. This granulator excels in recycling contaminated waste and efficiently processing scraps. Our gear box features a high-torque configuration that ensures whisper-quiet, smooth operations. The specially engineered screw design enhances coordination, effectively addressing issues of particle black spots and color inconsistencies. Depending on the material's characteristics, the machine is equipped with a forced feeding system and a hydraulic mesh changer, boosting capacity while conserving energy. Furthermore, both vacuum and conventional exhaust systems are integrated to expertly eliminate moisture, exhaust gases, and impurities, guaranteeing a stable extrusion process and superior solid particle quality.
Hard Plastic Granulation Line - The Premier Choice for Robust Recycling Efficiency
This advanced Machine Line expertly heats and melts diverse plastic raw materials, utilizing a high-speed rotating cutter to precisely trim melted plastic into consistently small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, which refines the uniformity of particle size and shape, significantly enhancing the plastic's reprocessing capabilities.
Our cutting-edge Machine Line is designed to minimize plastic degradation while producing superior quality particles. It is an indispensable asset for clients recycling PP, PE, and other hard plastic materials. User-friendly and practical, this granulation recycling model has captured immense popularity in the dynamic field of PP and PE recycling, delivering exceptional results with ease.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: The magic of plastic recycling lies in its power to drastically cut down environmental pollution, mitigate the damage to our precious land and water resources, and offer a sustainable future.
Resource Conservation: Embrace the benefits of recycling by reducing the demand for virgin plastics, preserving valuable non-renewable resources like oil, and promoting a more sustainable production cycle.
2. Policy Support
Government Promotion: With a growing global focus on environmental conservation, governments worldwide are rolling out an array of policies and regulations designed to foster and accelerate the expansion of the plastic recycling industry.
Economic Incentives: In a bid to supercharge the industry’s growth, some nations are providing tax breaks and subsidies to plastic recycling companies, making it an attractive and profitable endeavor.
3. Market Demand
Enterprise Demand: As the wave of environmental consciousness sweeps across industries, an increasing number of enterprises are turning to recycled plastics to lessen their ecological footprint and embrace sustainable practices.
Consumer Preference: With a keen eye on green solutions, consumers are flocking towards eco-friendly products, often willing to pay a premium for items crafted from recycled materials—driving demand skyward.
4. Technological Progress
Recycling Technology: As technological advancements race forward, plastic recycling is becoming more efficient, cost-effective, and producing superior quality outputs that set new industry benchmarks.
Innovative Applications: Breakthroughs in materials and processes are expanding the horizons for recycled plastics, allowing their application in diverse fields such as construction, textiles, and beyond.
5. Global Trends
International Cooperation: Across the globe, environmental bodies and enterprises are joining hands to advance the plastic recycling industry, fostering international partnerships and collective action.
Standardization: The establishment of global standards is pivotal in enhancing the quality of recycled plastics, ensuring their seamless circulation and widespread adoption in the global market.
The plastic recycling industry heralds extensive prospects and unparalleled advantages. It is not only instrumental in curbing pollution and conserving resources but also benefits from robust policy backing and burgeoning market demand. As technology continues to evolve and global cooperation intensifies, this industry is set to shine brighter than ever.
Q: What is the price of a plastic granulation line?
A: The cost varies based on the desired cleanliness level of the final material and the requisite production capacity. We offer tailored recommendations for the most efficient granulation line package, aligned with your budget parameters.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: With a straightforward design, this is a cost-effective choice for processing standard plastics such as single-material PP and PE. However, it is less suited for mixed or impurity-laden recycled materials and has a limited processing capacity.
Twin Screw: Renowned for its robust mixing capabilities, it is ideal for managing recycled and mixed materials (such as PP and PE blends) or modified plastics needing additives like flame retardants. It offers higher yield and stability.
Triple Screw: This meets the demands of scenarios requiring high precision and output, such as high-end engineering plastic granulation, but comes with a higher cost and complex maintenance needs.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is recommended. If the material is singular and budget constraints are a consideration, a single screw granulator can serve as an excellent alternative.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Capable of producing 50-200 kg/hour, this model is perfect for startups or small-scale operations seeking efficiency and scalability.
Introducing our medium-sized granulator, designed to process between 200-500 kg/h. This powerhouse is a staple in recycling plants and modified plastic facilities, delivering exceptional performance and reliability.
Experience the unmatched efficiency of our large granulator, boasting a capacity of over 500 kg/hour. Engineered to perfection, it requires synchronization with a high-power motor and advanced automation systems to ensure optimal productivity.
Adjustment Method: Tailor your production capacity effortlessly by modifying the screw speed, adjusting the feeding rate, or altering the mold aperture to suit your needs.
Q: Can this machine efficiently handle high humidity levels, impurities, or assorted mixed plastics? Is there a need for preliminary processing like crushing or cleaning?
A: Certain configurations can seamlessly integrate with a pre-drying system, such as a hopper dryer. However, raw materials with high moisture levels, like unwashed recycled bottles, necessitate additional pre-treatment processes, such as centrifugal dehydration.
Q: Does the equipment accommodate various types of melted plastics? Is an equipment adjustment necessary when switching between different raw materials?
A: A higher melt index enhances material flowability. For instance, LDPE with an MI=10 processes more easily compared to HDPE with an MI=2, simplifying transitions between materials.
Q: How can we manage and control the uniformity, density, and shape of the granulated particles?
A: The uniformity of the particles hinges on the precision of screw design, where a larger aspect ratio fosters more consistent plasticization, and on the accuracy of temperature control.
The shape of particles is governed by the chosen cutting method:
Underwater strip cutting: Achieves regular particle shapes ideal for high-precision applications.
Hot cutting grain: Delivers high efficiency, though it may produce particles with minor burrs.
Join us on the journey towards a sustainable future in plastic recycling. Together, we can make a difference.
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