Soft Plastic Granulation Line
Customers are presented with a plethora of options, including two-stage, three-stage, and four-stage machines, each tailored to meet specific production demands. With an innovative and unique design, this granulator promises exceptional compatibility and superior granulation results. It stands out as an ideal solution for recycling heavily soiled waste and generating scrap materials. The gear box is engineered with a high-torque design that ensures low noise and seamless operation. The bespoke screw design enhances coordination, effectively minimizing particle black spots and color variance. Depending on the material's characteristics, the machine is outfitted with a forced feeding system and a hydraulic mesh changer, boosting capacity while conserving energy. Furthermore, the advanced vacuum and conventional exhaust systems proficiently expel moisture, exhaust gases, and impurities, ensuring stable extrusion and the production of pristine solid particles.
Hard Plastic Granulation Line
Harness the power of this Machine Line, designed to heat and melt a variety of plastic raw materials. Utilizing a high-speed rotating cutter, it skillfully transforms the molten plastic into small, uniform particles. This dynamic process involves rapid rotation, stirring, and rubbing, which ensures that the plastic particles are consistent in size and shape, thereby enhancing their reprocessing efficiency and performance.
The Machine Line excels at reducing plastic degradation, resulting in superior particle production. It serves as an indispensable assistant for clients aiming to recycle PP, PE, and other hard plastic materials. This machine is not only user-friendly but also embodies a highly practical granulation recycling approach. Its popularity in the PP, PE recycling sector testifies to its effectiveness and ease of use.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental Protection and Sustainability
Minimizing Pollution: The recycling of plastic significantly curtails the environmental damage caused by plastic waste, safeguarding our precious land and water resources from contamination.
Preserving Resources: Through the innovative recycling and repurposing of plastic products, we can decrease our dependence on virgin plastics, thereby conserving essential non-renewable resources like oil.
2. Policy Support and Framework
Global Government Initiatives: Around the globe, governments are amplifying efforts towards environmental preservation by enacting progressive policies and regulations that nurture the growth of the plastic recycling sector.
Incentives for Growth: Certain governments go a step further by offering lucrative tax breaks and subsidies to plastic recycling enterprises, fueling the industry's expansion and innovation.
3. Market Demand and Evolution
Corporate Responsibility: As environmental consciousness rises, numerous organizations are increasingly opting for recycled plastics to lessen their ecological impact.
Consumer Trends: There's a burgeoning demand for eco-friendly products, with consumers eagerly paying a premium for items crafted from recycled materials, reflecting a shift in purchasing decisions.
4. Technological Advancements and Innovations
Revolutionizing Recycling Tech: The relentless progression of recycling technology is streamlining processes, enhancing cost-effectiveness, and boosting the quality of recycled outputs.
Pioneering Applications: The advent of novel materials and processes paves the way for recycled plastics to venture into diverse sectors, ranging from construction to apparel.
5. Global Trends and Collaborations
Worldwide Collaborations: Environmental entities and industries across nations are joining forces to propel the evolution of the plastic recycling industry collectively.
International Standardization: The establishment of global standards elevates the quality of recycled plastics, encouraging their widespread circulation and adoption in international markets.
The plastic recycling industry is poised for growth with vast potential and distinct advantages. By reducing pollution, conserving resources, and benefiting from policy and market drivers, coupled with technological progress and global partnerships, it is set to thrive and illuminate the path towards a sustainable future.
Q: What is the price of the plastic granulation line?
A: Pricing varies based on the desired final material cleanliness and production capacity needs. We offer tailored recommendations, ensuring the most effective granulation line within the customer's budget.
Q: What are the differences among single screw, twin-screw, and triple screw granulators? Which fits my requirements best?
A:Single Screw: Features a straightforward structure and low cost, ideal for processing standard plastics like single material PP and PE. However, it has limited adaptability for mixed or impurity-laden recycled materials and lesser processing capacity.
Twin Screw: Boasts superior mixing capabilities, making it suitable for recycled and mixed materials, such as PP and PE composites, or modified plastics requiring additives. Offers higher output and stability.
Triple Screw: Preferred for high-output, high-precision applications like advanced engineering plastic granulation. While it promises unparalleled precision, it comes with high costs and complex maintenance demands.
Recommendation: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. For single raw materials with budget constraints, a single screw granulator is a viable choice.
Q: What is the production range per hour or day? Is it adjustable?
A: Small Granulator: With a processing capacity of 50-200 kg/hour, this compact powerhouse is ideal for startups or small-scale production. It effortlessly handles your demands, making it perfect for those taking their first steps in the recycling industry.
Medium-Sized Granulator: Delivering an impressive range of 200-500 kg/h, this granulator is a staple in recycling plants or modified plastic facilities. Its robust design and efficiency make it a reliable choice for medium-scale operations.
Large Granulator: Designed for the big leagues, this granulator processes over 500 kg/hour. It's perfectly paired with high-power motors and advanced automation systems, ensuring seamless and high-capacity operations.
Adjustment Method: Achieve optimal capacity through various adjustments, whether by tweaking the screw speed, feeding speed, or modifying the mold aperture. Tailor the process to meet precise production needs.
Q: Can it handle high humidity, impurities, or mixed plastics? Are there necessary pre-processing steps like crushing and cleaning involved?
A: Our equipment can be paired with a pre-drying system, such as a hopper dryer, to handle high humidity. However, raw materials with significant moisture like unwashed recycled bottles require extra pre-treatment steps, including centrifugal dehydration, to ensure optimal performance.
Q: Does it support various types of melted plastics? Is equipment adjustment necessary when switching between different raw materials?
A: The material's melt index plays a crucial role in processing ease. For instance, materials like LDPE with a melt index (MI) of 10 flow better and are easier to process compared to HDPE with an MI of 2.
Q: How can we control particle uniformity, density, and shape to meet specific standards?
A: Particle uniformity is largely determined by the screw design; a larger aspect ratio contributes to more consistent plasticization. Additionally, precision in temperature control is key to achieving desired outcomes.
The particle shape is a result of the cutting method employed:
Underwater Strip Cutting: This method yields regular-shaped particles, ideal for applications with high precision requirements.
Hot Cutting Grain: Offers high efficiency but might result in particles with burrs, which may require further processing.
Partner with Us for a Sustainable Future in Plastic Recycling: Collaborate with Zhangjiagang Deling Machinery Co, Ltd to revolutionize your recycling processes with our cutting-edge granulation technology. Together, let's pave the way towards sustainability in the plastic industry.
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