Soft Plastic Granulation Line
Our versatile granulation machinery provides customers with the flexibility to opt for two-stage, three-stage, or even four-stage machines, tailored precisely to meet diverse production needs. With a special design that ensures exceptional compatibility and superior granulation, this granulator is adept at recycling dirty waste and handling scraps. The gear box is ingeniously crafted for high torque with minimal noise, delivering smooth and efficient operations. An innovative screw design enhances coordination, effectively addressing issues such as particle black spots and color variations. Depending on material characteristics, it features forced feeding and a hydraulic mesh changer, optimizing capacity while conserving energy. The inclusion of both vacuum and conventional exhaust systems further facilitates efficient removal of moisture, exhaust gases, and impurities, ensuring consistent extrusion of high-quality solid particles.
Hard Plastic Granulation Line
This state-of-the-art machine line expertly heats and melts a vast array of plastic raw materials. It utilizes a high-speed rotating cutter to transform the molten plastic into small, uniform particles. During the cutting process, the rapid rotation, stirring, and rubbing actions contribute to the consistency in size and shape of the particles, thereby significantly enhancing the reprocessing capabilities of the plastic material.
Our machine line is a pivotal innovation in reducing plastic degradation while producing superior-quality particles. It serves as an indispensable ally for clients in recycling PP, PE, and other hard material plastics. Furthermore, the machine is designed for effortless operation, offering a highly practical granulation recycling model. It has garnered immense popularity in the PP and PE recycling sectors, proving its efficacy and reliability.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Engage in plastic recycling to significantly lower the environmental pollution caused by plastic waste, thereby safeguarding our land and water resources from harm.
Resource Conservation: By recycling and reusing plastic products, not only is the demand for virgin plastics curtailed, but we also conserve non-renewable resources like oil, paving the way for a sustainable future.
2. Policy Support
Government Promotion: Globally, governments are prioritizing environmental protection by rolling out a plethora of policies and regulations to foster and support the burgeoning plastic recycling industry.
Economic Incentives: In various countries, governments offer enticing tax incentives and subsidies to plastic recycling enterprises, thereby accelerating industry growth.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, a wave of enterprises is adopting recycled plastics to diminish their ecological footprint, showcasing responsible stewardship.
Consumer Preference: With an upsurge in demand for eco-preserving products, consumers are increasingly prepared to invest more in products utilizing recycled materials.
4. Technological Progress
Recycling Technology: Continuous advancements in plastic recycling technology are revolutionizing the recycling process, making it more efficient, cost-effective, and of premium quality.
Innovative Applications: The emergence of novel materials and processes is broadening the horizons for recycled plastics, enabling their application in diverse fields like construction and textiles.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and enterprises are collaborating more than ever to collectively propel the plastic recycling industry forward.
Standardization: The evolution of international standards is pivotal in elevating the quality of recycled plastics, enhancing their circulation and utility in the global market.
The plastic recycling industry boasts expansive prospects and compelling advantages. It not only mitigates environmental pollution and conserves resources but also benefits from robust policy support and burgeoning market demand. With relentless technological progress and fortified global collaborations, the plastic recycling industry is poised for a radiant future.
Q: What is the price of a plastic granulation line?
A: The pricing is largely contingent on the desired cleanliness level of the final material and the required production capacity. We can recommend the most effective granulation line combination tailored to the customer's budgetary constraints.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which one aligns with my needs?
A:Single Screw: Characterized by a straightforward design and affordability, these are ideal for processing standard plastics like single material PP and PE. However, they have limited adaptability to mixed or impurity-laden recycled materials, resulting in constrained processing capacity.
Twin Screw: Boasting robust mixing capabilities, these are perfect for handling recycled materials, mixed materials (such as PP and PE blends), or modified plastics incorporating additives like flame retardants and colorants. They offer enhanced yield and stability.
Triple Screw: Typically deployed in high-output and precision-demanding scenarios, such as high-end engineering plastic granulation. Though they offer superior performance, they come with steep costs and intricate maintenance requirements.
Suggestion: For recycled or mixed-modified raw materials, a twin-screw granulator is advisable. Conversely, for single raw materials and a limited budget, a single screw granulator serves as a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: A compact powerhouse with a capacity of 50-200 kg/hour, ideal for startups or small-scale production endeavors seeking efficiency and precision.
Medium sized granulator: With a capacity of 200-500 kg/h, this versatile unit is a staple in recycling plants and modified plastic facilities, delivering robust performance and reliability.
Large granulator: Designed for industrial demands, this machine exceeds 500 kg/hour and integrates seamlessly with high-power motors and sophisticated automation systems.
Adjustment method: Experience seamless capacity control through the fine-tuning of screw speed, feeding speed, or mold aperture, ensuring optimal production outcomes.
Q: Can it handle high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary for materials?
A: Select equipment with integrated pre-drying systems (e.g., hopper dryers) for enhanced processing. High humidity materials, like unwashed recycled bottles, may require additional pre-treatment such as centrifugal dehydration.
Q: Does it accommodate various melted plastic types? Is equipment adjustment needed when changing raw materials?
A: Materials with higher melt indices exhibit greater flowability, simplifying processing. For example, LDPE with MI=10 is easier to manage than HDPE with MI=2.
Q: How can I ensure the uniformity, density, and shape of particles?
A: Particle uniformity hinges on precise screw design—larger aspect ratios lead to more consistent plasticization—and meticulous temperature control.
The particle shape is influenced by the cutting method:
Underwater strip cutting: This technique yields regular particles, ideal for applications with stringent precision requirements.
Hot cutting grain: Offers high efficiency but may result in some burrs, perfect for applications where speed is key.
Partner with Us for a Sustainable Future in Plastic Recycling: Join our mission to revolutionize recycling with cutting-edge technology and environmental stewardship.
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