Soft Plastic Granulation Line
Customers can tailor their production with our adaptable two-stage, three-stage, and four-stage machines, expertly crafted to meet diverse production needs. Our exclusive design ensures exceptional compatibility and superior granulation, making the granulator an ideal choice for recycling heavily soiled waste and producing high-quality scraps. The robust gear box boasts a high torque design, ensuring low noise and smooth operation. Our specially engineered screw design enhances coordination, effectively minimizing particle black spots and discrepancies in color. Tailored to the material's properties, it features a forced feeding system and hydraulic mesh changer, boosting capacity while conserving energy. Additionally, our advanced vacuum and conventional exhaust systems efficiently remove moisture, gases, and impurities, ensuring consistent extrusion and the production of superior solid particles.
Hard Plastic Granulation Line
This cutting-edge Machine Line expertly heats and melts a wide array of plastic raw materials, employing a high-speed rotating cutter to transform the molten plastic into uniform, precisely-sized particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in remarkably uniform particle size and shape. This significantly enhances the plastic's reprocessing performance, making it an indispensable tool in your plastic recycling arsenal.
Our Machine Line is your dependable ally in reducing plastic degradation and producing superior quality particles, offering an invaluable solution for clients recycling PP, PE, and other resilient hard materials. Designed for ease of operation, this highly practical granulation recycling model has earned widespread acclaim in the PP, PE recycling domain, making it a popular and efficient choice for all your recycling needs.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Immerse yourself in the innovative world of plastic recycling, a powerful tool engineered to significantly diminish environmental pollution. By transforming plastic waste, we protect our precious land and water resources, ensuring a cleaner and greener future.
Resource Conservation: Embrace the sustainable future through recycling and reusing plastic products. This intelligent approach diminishes the need for virgin plastics, thereby conserving invaluable non-renewable resources like oil, paving the path for a more sustainable world.
2. Policy Support
Government Promotion: Witness a global movement as governments everywhere intensify their focus on environmental protection, initiating a plethora of policies designed to energize and sustain the burgeoning plastic recycling industry.
Economic Incentives: In a forward-thinking approach, numerous governments are incentivizing the plastic recycling industry with tax benefits and subsidies, driving growth and innovation within the sector.
3. Market Demand
Enterprise Demand: Businesses worldwide are increasingly adopting recycled plastics, driven by an eco-conscious ethos to minimize their environmental impact and elevate their sustainability credentials.
Consumer Preference: With a marked shift in consumer behavior towards eco-friendly products, there's a growing trend of customers willing to invest more in items crafted from recycled materials, reflecting a deep commitment to environmental stewardship.
4. Technological Progress
Recycling Technology: Experience the revolution in recycling technology—advancements that make the process more efficient, cost-effective, and produce superior quality recycled plastics.
Innovative Applications: The evolution of new materials and processes heralds a future where recycled plastics find versatile applications across industries such as construction and textiles, broadening their scope and impact.
5. Global Trends
International Cooperation: A global ethos of collaboration is taking shape, with environmental organizations and enterprises uniting to propel the plastic recycling industry to new heights through shared goals and efforts.
Standardization: The establishment of international standards is set to elevate the quality and global circulation of recycled plastics, ensuring their seamless integration into worldwide markets.
The plastic recycling industry is poised at the brink of transformation, offering vast prospects and pivotal advantages. Not only does it play a crucial role in tackling environmental pollution and conserving resources, but it is also buoyed by robust policy support and increasing market demand. As technology continues to break new ground and global cooperation strengthens, the future of the plastic recycling industry shines brighter than ever.
Q: What is the price of the plastic granulation line?
A: The pricing is tailored based on the customer's desired cleanliness level of the final material and their production capacity needs. We pride ourselves on offering bespoke recommendations of the most cost-effective granulation line combinations that align perfectly with the customer's budgetary constraints.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which model will perfectly suit my requirements?
A:Single Screw: Featuring a straightforward design and low cost, ideal for processing straightforward plastics like PP and PE new materials. However, it may struggle with mixed or recycled materials containing impurities and offers limited processing capacity.
Twin Screw: Boasting robust mixing capabilities, this variant is perfect for recycled or mixed materials (such as PP, PE blends) and modified plastics requiring additives (like flame retardants, colorants). It offers greater yield and stability.
Triple Screw: Often employed for high-output, precision-demanding applications such as high-end engineering plastic granulation. While it is more costly and maintenance-intensive, it delivers unparalleled performance.
Suggestion: For recycled or mixed modified materials, the twin-screw granulator stands as your ideal choice. Conversely, if dealing with singular raw materials and operating under a budget, the single screw granulator is an excellent alternative.
Q: What is the hourly or daily production range, and is it adjustable?
A: Small granulator: 50-200 kg/hour - the ideal choice for startups or small-scale production endeavors. This compact powerhouse offers efficiency and reliability for budding entrepreneurs and niche markets.
Medium sized granulator: 200-500 kg/h is the backbone of most recycling plants and modified plastic facilities. Its robust construction and impressive throughput make it an indispensable asset for medium-scale operations.
Large granulator: Capable of processing above 500 kg/hour, this machine represents the pinnacle of industrial capabilities, necessitating integration with high-power motors and advanced automation systems for peak efficiency.
Adjustment method: Achieve capacity customization with ease by fine-tuning the screw speed, feeding rate, or mold aperture, ensuring optimal performance tailored to your specific needs.
Q: Can it handle high humidity, impurities, or mixed plastics? Is pre-processing needed for materials such as crushing and cleaning?
A: Certain models incorporate a pre-drying system, like a hopper dryer, for enhanced efficiency. However, high-humidity materials, such as unwashed recycled bottles, demand additional pre-treatment steps like centrifugal dehydration.
Q: Does it support various types of melted plastics? Is equipment adjustment necessary when alternating raw materials?
A: Melt index matters: Materials with a higher melt index, such as LDPE with an MI of 10, offer superior flowability, simplifying processing compared to lower MI materials like HDPE with an MI of 2.
Q: How is the uniformity, density, and shape of particles controlled?
A: Uniformity hinges on screw design; a larger aspect ratio can lead to more consistent plasticization. Temperature control is also crucial for maintaining high precision.
The particle shape is dictated by the cutting technique used:
Underwater strip cutting: Produces regular particles, perfect for applications demanding high precision.
Hot cutting grain: Offers high efficiency, though it may result in some burrs.
Join forces with us to pave the way for a sustainable future in plastic recycling. Experience innovation and excellence hand-in-hand.
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