Soft Plastic Granulation Line
Customers are invited to explore our customizable granulation solutions, available in two-stage, three-stage, and four-stage configurations tailored to your production needs. Our granulator stands out with its specialized design, ensuring superior compatibility and enhanced granulation efficiency. Exceptionally adept at recycling dirty waste and handling scrap production, our machine features a high-torque gear box for whisper-quiet, seamless operation. The ingeniously crafted screw design harmonizes processes, effectively minimizing particle black spots and color discrepancies. With adaptive features like forced feeding and a hydraulic mesh changer, our machine optimizes capacity while conserving energy. For added excellence, our vacuum and conventional exhaust systems adeptly eliminate moisture, exhaust gases, and impurities, ensuring a consistently stable extrusion process and the formation of superior solid particles.
Hard Plastic Granulation Line
Our state-of-the-art Machine Line innovatively heats and melts assorted plastic raw materials, subsequently employing a high-speed rotating cutter to precisely trim the molten plastic into small, uniform particles. This cutting-edge process ensures rapid rotation, stirring, and rubbing of the plastic, resulting in a uniform particle size and shape, thereby significantly enhancing the reprocessing performance of the plastic.
This advanced machine line is instrumental in reducing plastic degradation and producing superior quality particles, making it an invaluable asset for clients engaged in recycling PP, PE, and other hard plastic materials. The machine's user-friendly operation and practical granulation recycling model have earned it widespread acclaim in the PP, PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: The power of plastic recycling lies in its ability to dramatically cut down the pollution levels associated with discarded plastic waste. This, in turn, minimizes the detrimental impact on our precious land and water resources.
Resource conservation: Through the noble act of recycling and repurposing plastic products, we significantly diminish the need for new, virgin plastics. This conservation effort extends to non-renewable resources, notably oil, ensuring a more sustainable future.
2. Policy support
Government promotion: In a bold move towards safeguarding our planet, governments globally are championing environmental protection. They have rolled out an array of policies and regulations designed to bolster and encourage the growth and success of the plastic recycling industry.
Economic incentives: Across various nations, governments are stepping up with enticing tax breaks and subsidies for plastic recycling firms, thereby turbocharging the industry's development and sustainability.
3. Market demand
Enterprise demand: As environmental consciousness rises, a wave of enterprises is opting for recycled plastics. This strategic choice not only minimizes their environmental footprint but also aligns them with sustainable business practices.
Consumer preference: There's a palpable shift in consumer behavior, with a growing appetite for eco-friendly products. Consumers are increasingly willing to invest more in products crafted from recycled materials, valuing sustainability over cost.
4. Technological progress
Recycling technology: The relentless march of progress in recycling technology is making the process swifter, more economical, and of unparalleled quality, setting new standards in the industry.
Innovative applications: The horizon of recycled plastics is expanding. New materials and innovative processes are paving the way for their application in diverse fields, including construction and textiles, among others.
5. Global Trends
International Cooperation: A concerted effort is underway as environmental organizations and enterprises across the globe join forces to collectively foster the advancement of the plastic recycling industry.
Standardization: The evolution of international standards is crucial. It not only elevates the quality of recycled plastics but also streamlines their global distribution and utilization, amplifying their reach and impact.
The plastic recycling industry is on a trajectory of immense promise, brimming with substantial advantages. It stands as a beacon of hope, curbing environmental pollution and conserving vital resources. Bolstered by policy support and burgeoning market demand, the industry is poised for a luminous future, fueled by ongoing technological advancements and solidified by global cooperation.
Q: What is the price of plastic granulation line?
A: The price is intricately linked to the cleanliness level of the final material and the desired production capacity. We take pride in offering tailored recommendations for the most efficient granulation line setup, perfectly aligned with the customer's budget.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: With its straightforward design and economical cost, it excels in processing standard plastics like single material PP and PE. However, it struggles with mixed or impurity-laden recycled materials, offering limited processing capabilities.
Twin screw: Boasting robust mixing prowess, it adeptly handles recycled and mixed materials, such as PP and PE blends, as well as modified plastics with additives. It delivers superior yield and stability.
Triple screw: The go-to option for scenarios demanding high output and precision, such as high-end engineering plastic granulation. While its capabilities are remarkable, it comes with higher costs and complex maintenance.
Suggestion: For recycled or modified mixed raw materials, the twin-screw granulator is highly recommended. If you're working with a single raw material and budget constraints are a concern, the single screw granulator remains a viable and cost-effective choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Our compact granulators, producing between 50-200 kg/hour, are the perfect fit for startups or small-scale production initiatives aiming for efficiency and high-quality output.
Medium-Sized Granulator: Achieve optimal recycling performance with our medium-sized granulators, designed to produce between 200-500 kg/h, making them a staple in recycling plants and modified plastic facilities.
Large Granulator: For large-scale operations, our powerful granulators process over 500 kg/hour, perfectly matched with advanced high-power motors and state-of-the-art automation systems.
Adjustment Method: Tailor the capacity of your granulator effortlessly by adjusting the screw speed, feeding speed, or mold aperture, ensuring your production is always on point.
Q: Can it handle high humidity, impurities, or mixed plastics? Do materials require pre-processing such as crushing or cleaning?
A: Our equipment can be integrated with pre-drying systems like hopper dryers. However, high-humidity raw materials, such as unwashed recycled bottles, may require additional pre-treatment steps like centrifugal dehydration for optimal performance.
Q: Does the granulator support various types of melted plastics, and is equipment adjustment necessary when switching raw materials?
A: Materials with a higher melt index, such as LDPE with MI=10, exhibit stronger flowability and are easier to process compared to those with a lower MI, like HDPE with MI=2.
Q: How can I ensure the uniformity, density, and shape of the produced particles?
A: The uniformity of particles is largely influenced by the design of the screw, where a larger aspect ratio leads to more uniform plasticization, coupled with precise temperature control.
The particle shape is determined by the cutting method employed:
Underwater Strip Cutting: Yields regular particles, ideal for applications requiring high precision.
Hot Cutting Grain: Offers high efficiency but might result in particles with burrs.
Partner with Us for a Sustainable Future in Plastic Recycling.
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