Soft Plastic Granulation Line: Experience the pinnacle of technological innovation with our Soft Plastic Granulation Line, designed for precision and efficiency. Transforming your soft plastic waste into high-quality granules has never been smoother or more reliable.
Tailored Granulation Solutions: Choose from two-stage, three-stage, and four-stage machines to meet your specific production needs. Our cutting-edge design ensures exceptional compatibility and superior granulation results. This granulator excels in recycling contaminated waste and manufacturing scrap with efficiency. Key Features include a high-torque gearbox for low-noise and smooth operation, plus a specially crafted screw design that resolves black spots and color inconsistencies. Equipped with forced feeding and a hydraulic mesh changer, our system maximizes capacity while conserving energy. Advanced vacuum and traditional exhaust systems adeptly eliminate moisture, exhaust gases, and impurities, guaranteeing stable extrusion and top-tier solid particles.
Hard Plastic Granulation Line: Unleash the power of our Hard Plastic Granulation Line, expertly engineered to handle even the toughest plastic challenges. Delivering robust and consistent results, this line is your partner in transforming hard plastic waste into high-value particles.
Revolutionizing Plastic Particle Production: Our machine line skillfully heats and melts diverse plastic raw materials, employing a high-speed rotating cutter to craft small, uniform particles. This dynamic process ensures optimal particle size and shape, enhancing the reprocessing capabilities of your plastic materials through swift rotation, thorough stirring, and effective rubbing.
Maximize Recycling Efficiency: Our Machine Line is engineered to minimize plastic degradation while producing superior quality particles, making it an invaluable asset for recycling PP, PE, and other hard plastic materials. Operate with ease and confidence, thanks to its practical granulation recycling mode that has gained widespread acclaim in the PP and PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Plastic recycling plays a pivotal role in significantly reducing the environmental pollution caused by plastic waste. It effectively minimizes the damage to precious land and vital water resources.
Resource Conservation: By embracing the recycling and reuse of plastic products, the demand for virgin plastics can be curtailed, thus conserving invaluable non-renewable resources like oil.
2. Policy Support
Government Promotion: Around the globe, governments are increasingly prioritizing environmental protection, introducing a plethora of policies and regulations that actively encourage and bolster the advancement of the plastic recycling industry.
Economic Incentives: To further propel industry development, some countries offer tax incentives and subsidies to plastic recycling companies, making it an economically attractive sector.
3. Market Demand
Enterprise Demand: With the rising awareness of environmental conservation, a growing number of enterprises are opting for recycled plastics to significantly reduce their environmental footprint.
Consumer Preference: The surge in demand for environmentally friendly products has led consumers to willingly pay a premium for products crafted from recycled materials.
4. Technological Progress
Recycling Technology: Plastic recycling technology is advancing rapidly, making the recycling process not only more efficient and cost-effective but also enhancing the quality of recyclates.
Innovative Applications: The evolution of new materials and processes is paving the way for recycled plastics to be used in diverse fields such as building materials, textiles, and more.
5. Global Trends
International Cooperation: There is a growing synergy among environmental organizations and enterprises globally, working in concert to champion the development of the plastic recycling industry.
Standardization: The establishment of international standards is instrumental in elevating the quality of recycled plastics, facilitating their circulation and utilization in markets worldwide.
The plastic recycling industry boasts expansive prospects and formidable advantages. Not only does it aid in curtailing environmental pollution and conserving resources, but it also receives robust dual support from policy initiatives and market demand. With ongoing technological advancements and enhanced global collaboration, the plastic recycling industry is poised to enjoy a luminous future.
Q: What is the price of a plastic granulation line?
A: The price is contingent upon the customer's desired cleanliness of the final material and required production capacity. We specialize in recommending the most efficient granulation line combination tailored to the customer's budget range.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which is most suited to my requirements?
A:Single Screw: Features a straightforward design and lower cost, making it ideal for processing standard plastics like single material PP, PE. However, its adaptability to mixed or impurity-laden recycled materials is limited, as is its processing capacity.
Twin Screw: Boasts robust mixing capabilities, perfect for handling recycled or mixed materials like PP, PE blends, or modified plastics requiring additives such as flame retardants and colorants, ensuring higher yield and operational stability.
Triple Screw: Primarily utilized in high-output and high-precision scenarios, such as high-end engineering plastic granulation, yet comes with higher costs and more intricate maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. If dealing with single raw materials and budget constraints, a single screw granulator serves as a viable option.
Q: What is the hourly or daily production range? Is it adjustable?
A: Small granulator with capacity of 50-200 kg/hour: Perfectly engineered for startups and small-scale production enterprises, this compact yet powerful granulator is designed to meet your specific needs.
Medium-sized granulator with 200-500 kg/h capacity: Typically utilized in bustling recycling and advanced plastic modification plants, this granulator exemplifies reliability and efficiency.
Large granulator delivering over 500 kg/hour: Engineered to work seamlessly with high-power motors and sophisticated automation systems for large-scale production demands.
Adjustment method: Effortlessly achieve desired capacity by fine-tuning the screw speed, feeding pace, or selecting the appropriate mold aperture.
Q: Can it manage high humidity, impurities, or varied plastics? Is pre-processing like crushing and cleaning necessary?
A: Certain equipment models can incorporate a pre-drying system, such as a hopper dryer, though raw materials with high moisture content, like unwashed recycled bottles, require additional steps like centrifugal dehydration.
Q: Does it accommodate diverse melted plastic types? Is it necessary to modify the equipment when changing raw materials?
A: Materials with higher melt indices exhibit greater flowability, making them easier to process. For instance, LDPE with an MI=10 is more manageable than HDPE with an MI=2.
Q: How is the uniformity, density, and shape of particles controlled?
A: The uniformity of particles hinges on advanced screw design, such as a larger aspect ratio for superior plasticization, alongside precise temperature control.
Particle shape depends on the cutting method employed:
Underwater strip cutting: Produces uniform, regular particles ideal for precision applications;
Hot cutting grain: Offers high efficiency but may result in particles with burrs.
Join Forces with Us for a Greener Tomorrow in Plastic Recycling
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