Soft Plastic Granulation Line
Customers can choose from two-stage, three-stage, or four-stage machines tailored to their production needs. This innovative design ensures superior compatibility and enhances the granulation process. Specifically engineered for recycling contaminated waste and processing scraps, the granulator is a powerhouse of efficiency. Equipped with a high-torque gearbox design, it operates quietly and smoothly. The unique screw design optimizes coordination, thus significantly improving issues related to particle black spots and color inconsistencies. Depending on the material's characteristics, the machine includes forced feeding and a hydraulic mesh changer to boost capacity and power efficiency. Furthermore, both vacuum and conventional exhaust systems effectively eliminate moisture, exhaust gases, and impurities, ensuring consistently stable extrusion and top-quality solid particles.
Hard Plastic Granulation Line
This advanced Machine Line is designed to heat and melt a variety of plastic raw materials, utilizing a high-speed rotating cutter to transform the molten plastic into small, uniform particles. During this cutting process, the plastic is rapidly rotated, stirred, and rubbed, resulting in more consistent particle size and shape. This uniformity greatly enhances the reprocessing performance of the plastic, making it a key asset in recycling operations.
The Machine Line is instrumental in minimizing plastic degradation and producing superior quality particles. It is an indispensable ally for clients recycling hard plastic materials like PP and PE. Moreover, its user-friendly operation makes it a highly practical solution in granulation recycling, gaining widespread popularity in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Engaging in plastic recycling allows us to significantly mitigate the environmental impact induced by plastic waste, thereby preserving and protecting our land and water resources from harm.
Resource conservation: Through the innovative recycling and reuse of plastic products, we can cut down on the need for virgin plastics, conserving precious non-renewable resources such as oil.
2. Policy support
Government promotion: Governments globally are intensifying their focus on sustainability and have rolled out numerous policies and regulations aimed at bolstering the plastic recycling industry's growth.
Economic incentives: Certain countries are offering economic incentives such as tax breaks and subsidies to recycling companies to further accelerate industry expansion.
3. Market demand
Enterprise demand: As awareness of sustainability heightens, a growing number of companies are opting for recycled plastics to minimize their ecological impact.
Consumer preference: There's a noticeable uptick in demand for eco-conscious products, with consumers willing to invest more in items made from recycled materials.
4. Technological progress
Recycling technology: Advancements in recycling technology are continuously enhancing the efficiency, cost-effectiveness, and quality of the recycling process.
Innovative applications: The evolution of new materials and methodologies is broadening the utilization of recycled plastics across diverse fields like construction and textiles.
5. Global Trends
International Cooperation: Environmental bodies and businesses worldwide are forging stronger alliances to collectively advance the plastic recycling industry.
Standardization: The establishment of international standards is crucial in enhancing the quality of recycled plastics and promoting their global market circulation and application.
The plastic recycling industry is poised for tremendous growth and offers numerous benefits. By actively reducing pollution and conserving resources, it garners support from both policies and market demand. As technology progresses and global partnerships strengthen, the future of the plastic recycling industry is indeed promising.
Q: What is the price of plastic granulation line?
A: Pricing varies based on the desired cleanliness level of the final product and the production capacity requirements. We can customize the most cost-effective granulation line solution tailored to the customer's budget.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Featuring a simple structure and low cost, it is ideal for processing standard plastics (like single material PP, PE), but struggles with mixed or impurity-laden recycled materials, offering limited capacity.
Twin screw: Boasting strong mixing capabilities, it excels in processing recycled or mixed materials (like PP, PE mixtures) or modified plastics with additives (e.g., flame retardants), delivering greater yield and stability.
Triple screw: Primarily used for high-output, high-precision scenarios (like high-end engineering plastic granulation), it comes with a higher cost and complex maintenance requirements.
Suggestion: For recycled or mixed modified materials, opt for a twin-screw granulator. If dealing with single materials and budget constraints, a single screw granulator is a viable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Perfect for budding entrepreneurs and small-scale operations, our granulator efficiently handles 50-200 kg/hour, making it ideal for startups or compact production facilities.
Medium-Sized Granulator: A staple in recycling and modified plastic plants, this granulator manages 200-500 kg/h, providing reliability and performance for medium-scale operations.
Large Granulator: Specifically engineered for high-volume demands, it processes over 500 kg/hour and is designed to be paired with a high-power motor and advanced automation systems.
Adjustment Method: Effortlessly tailor capacity by fine-tuning the screw speed, feeding speed, or mold aperture to suit your specific production needs.
Q: Can it handle high humidity, impurities, or mixed plastics? Do materials need to undergo processing such as crushing and cleaning before use?
A: Many machines can be configured with an integrated pre-drying system like a hopper dryer. However, for high humidity raw materials, such as unwashed recycled bottles, additional pre-treatment steps like centrifugal dehydration are essential.
Q: Does it support various types of melted plastics? Are equipment adjustments necessary when switching between different raw materials?
A: Materials with higher melt indices exhibit superior flowability. For instance, LDPE with a melt index of 10 processes more easily than HDPE with a melt index of 2.
Q: How is the uniformity, density, and shape of particles controlled?
A: Particle uniformity is largely influenced by the screw design, such as larger aspect ratios for more consistent plasticization, and the precision of temperature control.
The particle shape hinges on the cutting method employed:
Underwater Strip Cutting: Delivers consistent, regular particles ideal for high-precision applications;
Hot Cutting Grain: Offers high efficiency, though may result in some burrs.
Join Us in Innovating a Sustainable Future with Cutting-Edge Solutions in Plastic Recycling
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