Experience Unparalleled Efficiency with Our Soft Plastic Granulation Line
Our cutting-edge granulation equipment offers versatile configurations, allowing customers the flexibility to select from two-stage, three-stage, or four-stage machines tailored to specific production needs. The ingeniously crafted design ensures superior compatibility and exceptional granulation results. This granulator excels in recycling soiled waste and processing various scraps. Equipped with a high-torque gear box, it promises low noise and seamless operation. The innovative screw design enhances synergy, tackling particle black spots and color discrepancies effectively. Designed to adapt to material characteristics, the machine comes with a forced feeding system and a hydraulic mesh changer, boosting capacity while optimizing power consumption. Furthermore, advanced vacuum and conventional exhaust systems proficiently eliminate moisture, gases, and impurities, guaranteeing smoother extrusion and the generation of high-quality solid pellets.
Innovate Your Production with Our Advanced Hard Plastic Granulation Line
This exceptional Machine Line expertly heats and melts diverse plastic raw materials, utilizing a high-speed rotating cutter to transform the molten plastic into small, consistent particles. As the plastic undergoes cutting, it is swiftly rotated, stirred, and rubbed, resulting in uniformly sized and shaped particles. This process significantly enhances the plastic's reprocessing capabilities, setting a new standard in particle uniformity and quality.
Our Machine Line is a revolutionary asset in minimizing plastic degradation and producing superior particles, making it an indispensable ally for clients in the recycling of PP, PE, and other hard plastic materials. Its user-friendly operation establishes it as a highly practical model for granulation recycling, garnering immense popularity in the PP, PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: The practice of plastic recycling stands as a pivotal measure to significantly diminish the environmental havoc wreaked by plastic waste, thereby safeguarding land and water resources from extensive damage.
Resource Conservation: Recycling and reutilizing plastic products act as a catalyst in reducing the dependency on virgin plastics, simultaneously conserving precious non-renewable resources such as oil.
2. Policy Support
Government Promotion: In a concerted effort to champion environmental sustainability, governments worldwide are rolling out a plethora of policies and regulations aimed at nurturing the growth of the plastic recycling landscape.
Economic Incentives: In several nations, authorities are bolstering the plastic recycling sector by offering tax breaks and subsidies, thereby fueling the industry's progression and expansion.
3. Market Demand
Enterprise Demand: As environmental consciousness takes center stage, an increasing number of enterprises are gravitating towards recycled plastics to mitigate their ecological impact.
Consumer Preference: In the market, there's a burgeoning demand for eco-friendly products, with consumers more than willing to invest extra in products crafted from recycled materials.
4. Technological Progress
Recycling Technology: The relentless advancements in plastic recycling technology are making the recycling process significantly more efficient, cost-effective, and of superior quality.
Innovative Applications: With the emergence of novel materials and processes, recycled plastics find themselves at the forefront of diverse applications, spanning sectors like construction materials and textiles.
5. Global Trends
International Cooperation: A global network of environmental organizations and enterprises is fostering collaboration to collectively propel the plastic recycling industry forward.
Standardization: The formulation of international standards is pivotal in enhancing the quality of recycled plastics, facilitating their seamless circulation and application within the global marketplace.
The plastic recycling sector is brimming with promising prospects and undeniable advantages. It plays an instrumental role in mitigating environmental pollution, conserving resources, and thriving under the dual impetus of policy support and market demand. As technological advancements continue to surge and global cooperation strengthens, the plastic recycling industry stands on the brink of a radiant future.
Q: What is the price of the plastic granulation line?
A: The pricing is contingent upon the desired cleanliness level of the final material and the production capacity required by the customer. We specialize in recommending the optimal granulation line configuration tailored to the customer's budgetary framework.
Q: What distinguishes single screw, twin-screw, and triple screw granulators, and which one aligns best with my requirements?
A:Single Screw: Featuring a straightforward design and economical cost, it excels in processing standard plastics like single material PP and PE new materials. However, it has limited adaptability for mixed or recycled materials with impurities, and its processing capacity is restricted.
Twin Screw: Renowned for its robust mixing capability, it is apt for processing recycled materials, mixed materials (e.g., PP, PE blends), or modified plastics requiring additives like flame retardants and colorants, ensuring superior yield and consistency.
Triple Screw: This type is ideal for high-output, high-precision scenarios, such as high-end engineering plastic granulation, albeit with higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. For single materials with budget constraints, a single screw granulator remains a viable option.
Q: What is the production range on an hourly or daily basis? Is it adjustable?
A: Introducing the small granulator, perfect for startups or small-scale production endeavors, with an impressive capacity of 50-200 kg/hour. It's your gateway to efficient operations!
Our medium-sized granulator is a staple in recycling plants and modified plastic facilities, offering a robust capacity of 200-500 kg/hour for seamless production flow.
Experience the power of our large granulator, designed for output above 500 kg/hour. It pairs perfectly with high-power motors and automation systems for maximum efficiency.
Adjustment method: Effortlessly modify capacity by fine-tuning the screw speed, feeding speed, or mold aperture to meet your production needs.
Q: Can it efficiently process high humidity, impurities, or mixed plastics? Do materials need pre-treatment steps like crushing and cleaning?
A: Our advanced equipment can integrate with pre-drying systems like hopper dryers. However, high humidity materials, such as unwashed recycled bottles, demand additional pre-treatment steps including centrifugal dehydration.
Q: Is the granulator compatible with various melted plastic types? Are equipment adjustments necessary when switching raw materials?
A: Materials with a higher melt index offer greater flowability. For instance, LDPE with MI=10 is more process-friendly compared to HDPE with MI=2.
Q: What strategies can be employed to control particle uniformity, density, and shape?
A: Achieve particle uniformity through innovative screw design, where a larger aspect ratio contributes to more consistent plasticization, complemented by precise temperature control.
The cutting method determines the particle shape:
Underwater strip cutting ensures uniform, precise particles, ideal for high-precision applications;
Hot cutting grain offers high efficiency, though it may result in minor burrs.
Join hands with us to lead the charge toward a sustainable future in plastic recycling!
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