Soft Plastic Granulation Line
Customers have the flexibility to select from two-stage, three-stage, and four-stage machines tailored to their production needs. The uniquely crafted design ensures exceptional compatibility and superior granulation quality. This granulator excels in recycling soiled waste and fabricating scraps. Gear Box: Engineered with a high-torque design, it offers low noise levels and seamless operation. A specially designed screw enhances coordination, effectively mitigating black spots and color discrepancies in particles. Depending on material characteristics, the system is outfitted with forced feeding and a hydraulic mesh changer to maximize capacity and optimize energy efficiency. Furthermore, both vacuum and traditional exhaust systems adeptly eliminate moisture, gases, and impurities, guaranteeing stable extrusion and high-quality solid particles.
Hard Plastic Granulation Line
This innovative Machine Line efficiently heats and melts a variety of plastic raw materials, subsequently employing a high-speed rotating cutter to craft the melted plastic into small, uniform particles. Throughout the cutting process, the plastic is subject to rapid rotation, stirring, and rubbing, ensuring uniformity in particle size and shape while significantly enhancing the plastic's reprocessing capabilities.
This Machine Line is a vital tool in minimizing plastic degradation and producing superior particles, making it an indispensable asset for clients recycling PP, PE, and other hard plastic materials. Moreover, its user-friendly operation provides a highly practical granulation recycling solution, garnering widespread acclaim in the PP and PE recycling industries.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to significantly cut down on environmental pollution. By turning plastic waste into a resource, we protect our precious land and water resources from harm.
Resource Conservation: Through the cycle of recycling and reusing plastics, we reduce the dependency on virgin plastics, thus preserving vital non-renewable resources like oil for a more sustainable future.
2. Policy Support
Government Promotion: Globally, governments are championing environmental causes by introducing a plethora of policies and regulations, specifically designed to bolster the growth of the plastic recycling industry.
Economic Incentives: In various regions, governments are sweetening the deal for plastic recyclers offering tax breaks and financial subsidies, thus creating fertile grounds for industry growth.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, companies are increasingly opting for recycled plastics, allowing them to significantly reduce their environmental impact.
Consumer Preference: There’s a marked shift towards eco-products, with consumers more inclined to spend extra on items crafted from recycled materials, reflecting their commitment to a greener planet.
4. Technological Progress
Recycling Technology: The evolution of recycling technology is paving the way for more efficient, cost-effective processes that promise higher quality outputs.
Innovative Applications: Breakthroughs in material development and process innovation are expanding the horizons for recycled plastics, making them viable in diverse sectors like construction and textiles.
5. Global Trends
International Cooperation: A worldwide collaboration between environmental advocates and global enterprises is gaining momentum, fostering the collective advancement of the plastic recycling sector.
Standardization: Establishing international norms is crucial for enhancing the quality and marketability of recycled plastics, promoting their widespread adoption in the global marketplace.
The plastic recycling industry holds vast potential and unique advantages—it curbs environmental damage, conserves resources, and is invigorated by policy and market dynamics. With ongoing technological breakthroughs and global synergy, the industry is poised for a luminous future.
Q: What is the price of plastic granulation line?
A: Pricing varies with the cleanliness level of the output material and desired production capacity. We tailor the most efficient granulation line to fit your budget, ensuring you receive the optimal solution.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Economical with a straightforward design, perfect for processing standard plastics like new PP, PE materials, albeit less adaptable to mixed or impure materials; its processing capacity is modest.
Twin Screw: Offers robust mixing capabilities, adept at handling recycled and mixed materials or modified plastics that require additives. It promises higher yield and stability, making it a versatile choice.
Triple Screw: Ideal for high-output, precision-demanding applications such as premium engineering plastic granulation. However, it comes with higher costs and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. Conversely, if the material is pure and budget constraints exist, a single screw granulator serves as an excellent option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Offers a production range of 50-200 kg/hour, making it an ideal choice for startups or small-scale operations.
Medium-Sized Granulator: Expertly crafted to handle 200-500 kg/h, this robust machinery is a staple in recycling and modified plastic plants, ensuring seamless operations.
Large Granulator: Engineered for efficiency, this powerhouse processes over 500 kg/hour, requiring integration with a high-power motor and advanced automation systems for optimal performance.
Adjustment Method: Tailor your output with precision! Adjust capacity effortlessly by modifying the screw speed, feeding velocity, or mold aperture to meet your production needs.
Q: Can it manage high humidity, impurities, or mixed plastics? Is preprocessing like crushing and cleaning necessary for the materials?
A: Yes, certain models come pre-equipped with a drying system, such as a hopper dryer. However, for extremely humid raw materials like unwashed recycled bottles, additional preprocessing like centrifugal dehydration is recommended.
Q: Is it compatible with various types of melted plastics? Are equipment adjustments needed when switching raw materials?
A: The processing ease directly correlates with the melt index; materials with a higher melt index, like LDPE with MI=10, offer better flowability than those like HDPE with MI=2, simplifying the process.
Q: What are the best practices for managing the uniformity, density, and shape of particles?
A: Achieving particle uniformity relies on the design of the screw, where a larger aspect ratio can enhance plasticization uniformity, coupled with precise temperature control for best results.
The particle shape is influenced by the cutting method:
Underwater Strip Cutting: This method ensures regular particles, ideal for applications demanding high precision.
Hot Cutting Grain: Offers high efficiency, though it may produce burrs.
Join Hands with Us for a Greener Tomorrow in Plastic Recycling.
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