Soft Plastic Granulation Line
Customers can choose from a versatile selection of two-stage, three-stage, and four-stage machines, each tailored to meet specific production requirements with unparalleled precision. The innovative design ensures exceptional compatibility and superior granulation, making our granulator an ideal choice for recycling dirty waste and transforming scraps into valuable resources. Featuring a high-torque gearbox design, our machines operate with whisper-quiet efficiency, offering smooth and uninterrupted performance. The uniquely engineered screw design enhances coordination, effectively addressing issues of particle black spots and color discrepancies. Tailored to the unique characteristics of each material, our machines come equipped with a forced feeding mechanism and a state-of-the-art hydraulic mesh changer, optimizing capacity while minimizing power consumption. Furthermore, our advanced vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust, and impurities, ensuring a more stable extrusion process and the production of superior solid particles.
Hard Plastic Granulation Line
This state-of-the-art machine line elevates the process of heating and melting various plastic raw materials to new heights. With a high-speed rotating cutter, it meticulously transforms melted plastic into small, uniform particles. During this dynamic cutting process, the plastic is rapidly rotated, stirred, and rubbed, resulting in exceptionally uniform particle size and shape, thus significantly enhancing the reprocessing performance of the plastic.
This cutting-edge machine line not only helps to reduce plastic degradation but also produces superior-quality particles, making it an indispensable ally for clients in the recycling of PP, PE, and other hard material plastics. Moreover, its user-friendly operation makes it a practical and efficient granulation recycling solution, gaining immense popularity in the realm of PP and PE recycling.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to dramatically cut environmental pollution, safeguarding our precious land and water resources from the damaging effects of plastic waste.
Resource Conservation: Through the recycling and repurposing of plastic products, we can significantly curb the demand for virgin plastics, thereby preserving non-renewable resources like oil for future generations.
2. Policy Support
Government Promotion: Governments worldwide are increasingly spotlighting environmental protection, rolling out a variety of supportive policies and regulations to foster the growth and innovation of the plastic recycling sector.
Economic Incentives: In many nations, governments offer lucrative tax incentives and subsidies to plastic recycling enterprises, propelling the industry's expansion and success.
3. Market Demand
Enterprise Demand: As environmental awareness deepens, a growing number of enterprises are opting for recycled plastics to lower their environmental impact, showcasing a commitment to sustainability.
Consumer Preference: The surge in demand for environmentally-friendly products is undeniable, with consumers willing to pay a premium for items crafted from recycled materials, reflecting their green values.
4. Technological Progress
Recycling Technology: The relentless advancement in plastic recycling technology is continuously refining the recycling process, making it more efficient, cost-effective, and yielding superior quality.
Innovative Applications: Pioneering materials and processes are unlocking new horizons for recycled plastics, extending their use into diverse fields such as construction, textiles, and beyond.
5. Global Trends
International Cooperation: A global surge in collaboration among environmental organizations and enterprises is strengthening the collective push towards a thriving plastic recycling industry.
Standardization: The formulation of international standards is pivotal in enhancing the quality of recycled plastics, facilitating their global market circulation and utilization.
The plastic recycling industry is on the cusp of a remarkable future, brimming with vast potential and undeniable advantages. By reducing environmental pollution and conserving resources, coupled with unwavering policy support and burgeoning market demand, this industry is set to soar. As technology progresses and global cooperation intensifies, the horizon for plastic recycling shines ever brighter.
Q: What is the price of a plastic granulation line?
A: The cost varies based on the required cleanliness of the final material and the desired production capacity. We are equipped to recommend the most cost-effective granulation line tailored to the customer's budget and specific needs.
Q: What distinguishes single screw, twin-screw, and triple screw granulators, and which is best suited for my needs?
A:Single Screw: Featuring a simple structure and low-cost design, this granulator is ideal for processing standard plastics (like single material PP, PE new materials). However, it has limited adaptability for mixed or recycled materials with impurities and offers constrained processing capabilities.
Twin Screw: Known for robust mixing capabilities, this granulator excels in managing recycled and mixed materials (such as PP, PE mixtures) or modified plastics requiring additive integration (like flame retardants, colorants), ensuring higher output and stability.
Triple Screw: Designed for scenarios demanding high output and precision, such as high-end engineering plastic granulation. Though it delivers exceptional performance, it comes with higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, we recommend a twin-screw granulator. For single raw materials with budget constraints, a single screw granulator is a prudent choice.
Q: What is the production range per hour or day, and is it adjustable?
A: Small Granulator: Capable of producing 50-200 kg/hour, this model is perfect for startups or small-scale production ventures.
Medium-sized Granulator: Efficiently designed to handle 200-500 kg/h, this granulator is a staple in recycling and modified plastic plants, known for its reliable performance and robust processing capabilities.
Large Granulator: With a capacity exceeding 500 kg/hour, this powerhouse requires a high-power motor and state-of-the-art automation system, making it perfect for large-scale operations with demanding throughput requirements.
Adjustment Method: Tailor your granulating experience by effortlessly adjusting the screw speed, feeding speed, or mold aperture to optimize capacity for any production need.
Q: Can this innovative solution tackle high humidity, impurities, or mixed plastics? Is there a necessity for pre-processing, such as crushing and cleaning the materials?
A: Some equipment comes with an integrated pre-drying system, like a hopper dryer, but managing high humidity raw materials, such as unwashed recycled bottles, requires additional pre-treatment processes like centrifugal dehydration.
Q: Is the system flexible enough to support various types of melted plastics? What adjustments are necessary when switching between different raw materials?
A: The material flowability increases with a higher melt index; materials like LDPE with MI=10 are naturally easier to process than those like HDPE with MI=2, ensuring efficient operations.
Q: What strategies are in place to control particle uniformity, density, and shape for optimal end products?
A: Achieving uniform particles relies on precise screw design, such as a larger aspect ratio for consistent plasticization, alongside meticulous temperature control for reliable outcomes.
The particle shape is expertly determined by the cutting method:
Underwater Strip Cutting: Delivers regular particles ideal for high-precision requirements, ensuring quality and consistency.
Hot Cutting Grain: Offers high efficiency with speed but may introduce burrs, depending on the application needs.
Join Forces with Us for a Sustainable Future in Plastic Recycling – Championing Innovation and Efficiency in Every Granule
Audited Supplier 
){kind=link}