Soft Plastic Granulation Line
Customers can select from our meticulously engineered two-stage, three-stage, and four-stage granulation machines to perfectly align with their production needs. Our unique design not only ensures exceptional compatibility but also optimizes granulation like never before. This granulator excels at recycling contaminated waste and efficiently produces high-quality scrap materials. The gearbox features a high-torque design that promises ultra-quiet, smooth operation. The innovative screw design enhances coordination, effectively addressing issues like particle black spots and color discrepancies. Tailored to material characteristics, this machine comes equipped with a forced feeding system and hydraulic mesh changer for enhanced capacity and energy efficiency. Furthermore, the integrated vacuum and conventional exhaust systems drastically improve moisture, gas, and impurity removal, guaranteeing stable extrusion and superior solid particles.
Hard Plastic Granulation Line
Our advanced Machine Line expertly heats and melts a variety of plastic raw materials, employing a high-speed rotating cutter that precisely slices the melted plastic into small, consistently uniform particles. During this high-efficiency process, the plastic undergoes rapid rotation, stirring, and rubbing, ensuring uniformity in size and shape. This not only improves the plastic's reprocessing capabilities but also enhances overall performance, setting a new benchmark in plastic granulation technology.
This cutting-edge Machine Line significantly reduces plastic degradation while producing superior quality particles, making it an ideal solution for clients engaged in the recycling of PP, PE, and other hard materials. Its user-friendly operation combined with its practical granulation recycling model has garnered widespread acclaim in the PP and PE recycling industry, establishing itself as an indispensable ally in sustainable recycling efforts.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental Protection
Mitigating Pollution: The practice of recycling plastics offers a powerful solution to significantly curb the widespread environmental pollution caused by plastic waste. It plays a crucial role in safeguarding our precious land and water resources from further harm.
Conserving Resources: By embracing the recycling and reusing of plastic products, we can substantially decrease the demand for new, virgin plastics. This not only aids in conserving vital non-renewable resources, like oil, but also ensures a more sustainable future.
2. Policy Support
Government Initiatives: Globally, governments are increasingly prioritizing environmental protection, rolling out an array of policies and regulations that vigorously promote and bolster the growth of the plastic recycling industry.
Economic Boost: In various nations, governmental bodies are offering tax benefits and financial incentives to plastic recycling enterprises, further fueling their expansion and industry advancement.
3. Market Demand
Corporate Demand: As awareness of environmental responsibility grows, more enterprises are opting for recycled plastics to reduce their ecological impact, aligning with global sustainability goals.
Consumer Trends: There's a rising demand for green products, with consumers increasingly willing to invest in items crafted from recycled materials, reflecting their preference for eco-friendly choices.
4. Technological Progress
Advancements in Recycling: Ongoing innovations in plastic recycling technology are revolutionizing the industry, ensuring processes are more efficient, cost-effective, and yield superior quality results.
Pioneering Applications: The emergence of novel materials and innovative processes is broadening the scope for applying recycled plastics across diverse fields such as construction, textiles, and more.
5. Global Trends
International Collaboration: Worldwide, environmental organizations and corporations are intensifying collaborations to collectively push the frontiers of the plastic recycling industry.
Standardization Efforts: The establishment of global standards is crucial in enhancing the quality of recycled plastics, facilitating their seamless integration and utilization in the international market.
With vast prospects and unparalleled advantages, the plastic recycling industry not only curbs environmental degradation and conserves resources but also thrives on the dual vigor of policy backing and market demand. As technology advances and global collaborations strengthen, the future of the plastic recycling industry gleams with promise.
Q: What is the price of the plastic granulation line?
A: The cost varies based on the customer's desired cleanliness level of the final output and the required production capacity. We offer tailored recommendations for the most efficient granulation line within the customer's budget.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which would best suit my requirements?
A:Single Screw: Features a straightforward design and is cost-effective, ideal for standard plastics (like single material PP, PE new materials). However, it has limited capacity for mixed or impurity-laden recycled materials.
Twin Screw: Exhibits strong mixing capabilities, perfect for recycled or mixed materials and modified plastics requiring additives, offering superior yield and consistent performance.
Triple Screw: Designed for scenarios demanding high output and precision, such as high-end engineering plastic granulation. It offers exceptional performance but comes with higher costs and complex maintenance.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is recommended. If dealing with single materials and on a budget, a single screw granulator is an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Efficiency meets innovation with this compact powerhouse, offering a processing capacity of 50-200 kg/hour. Perfectly tailored for startups or small-scale enterprises seeking to make a big impact with minimal resources.
Medium-Sized Granulator: A mid-range marvel, boasting a robust capacity of 200-500 kg/h. This machine is a staple in recycling and modified plastic plants, designed to enhance productivity and streamline operations with ease.
Large Granulator: Engineered for high-volume demands, this colossal granulator handles over 500 kg/hour. It seamlessly integrates with high-power motors and advanced automation systems, perfect for industrial-scale operations.
Adjustment Method: Tailor your production with precision by adjusting the screw speed, feeding speed, or mold aperture. This versatile approach ensures optimal capacity adjustments, enhancing operational flexibility.
Q: Does this granulator handle high humidity, impurities, or mixed plastics? What pre-processing, such as crushing and cleaning, is required for optimal results?
A: Efficient integration is key! While certain machines include a pre-drying system like a hopper dryer, handling high-humidity raw materials, such as unwashed recycled bottles, often necessitates additional pre-treatment solutions, including centrifugal dehydration.
Q: Is the granulator compatible with various melted plastics? Is equipment adjustment necessary when transitioning between different raw materials?
A: Material compatibility and efficiency are enhanced by understanding melt indices. A higher melt index indicates superior flowability. For instance, LDPE with an MI of 10 processes more effortlessly compared to HDPE with an MI of 2.
Q: What measures are in place to ensure the uniformity, density, and shape of the granulated particles?
A: Achieving perfect particle uniformity hinges on precise screw design and temperature control. A larger aspect ratio can yield more consistent plasticization, ensuring top-notch uniformity.
The particle shape is influenced by the cutting method employed:
Underwater Strip Cutting: Delivers uniformly shaped particles, catering to high-precision requirements for specialized applications.
Hot Cutting Grain: Offers high efficiency, perfect for rapid processing, though some burrs may occur.
Join Forces with Us for a Greener Tomorrow in the World of Plastic Recycling.
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