Soft Plastic Granulation Line
Customers are offered a choice between two-stage, three-stage, and four-stage machines, meticulously tailored to production needs. This bespoke design ensures exceptional compatibility and superior granulation results. The granulator stands out as the ideal solution for recycling contaminated waste and generating high-quality scraps. Gear Box: Crafted with a high-torque design, it provides whisper-quiet operation and seamless functionality. The specialized screw design enhances coordination, effectively addressing issues such as particle black spots and color discrepancies. For optimal performance, the machine is equipped with forced feeding and a hydraulic mesh changer that boost capacity while conserving energy. Furthermore, both vacuum and conventional exhaust systems efficiently remove moisture, exhaust gases, and impurities, delivering more stable extrusion and premium solid particles.
Hard Plastic Granulation Line
This Machine Line ingeniously heats and melts a variety of plastic raw materials, employing a high-speed rotating cutter to transform the molten plastic into small, uniform particles. The dynamic cutting process involves rapid rotation, stirring, and rubbing, resulting in plastic particles with enhanced uniformity in size and shape, thereby significantly improving the reprocessing capabilities of the plastic.
This Machine Line is pivotal in minimizing plastic degradation and crafting superior particles, making it an invaluable asset for clients engaged in Recycling PP, PE, and other Hard Material Plastics. Moreover, its user-friendly operation offers a highly practical granulation recycling mode, earning widespread acclaim in the PP, PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embrace the power of plastic recycling as it significantly curtails the environmental pollution wrought by plastic waste. By minimizing damage to our precious land and water resources, recycling acts as a green guardian for our planet.
Resource conservation: Recycling and reusing plastic products play a pivotal role in reducing the demand for virgin plastics. In doing so, we save invaluable non-renewable resources like oil, contributing to a more sustainable future.
2. Policy support
Government promotion: Globally, governments are taking bold steps towards environmental protection, introducing a myriad of policies and regulations to encourage and bolster the growth of the plastic recycling industry.
Economic incentives: In numerous countries, governments offer attractive tax incentives and subsidies to plastic recycling companies, serving as a catalyst for industry growth and development.
3. Market demand
Enterprise demand: As environmental awareness grows, a rising number of enterprises are opting for recycled plastics to lessen their environmental impact and align with sustainability goals.
Consumer preference: The market is witnessing a surge in demand for eco-friendly products, with consumers willingly paying a premium for items crafted from recycled materials.
4. Technological progress
Recycling technology: The relentless advancement in plastic recycling technology has led to more efficient, cost-effective, and high-quality recycling processes than ever before.
Innovative applications: Cutting-edge developments in materials and processes are paving the way for recycled plastics to find applications in diverse fields, ranging from building materials to textiles.
5. Global Trends
International Cooperation: A concerted effort by environmental organizations and enterprises worldwide is fortifying cooperation to collectively propel the plastic recycling industry forward.
Standardization: The establishment of international standards is essential for enhancing the quality of recycled plastics, facilitating their global circulation, and boosting their utilization.
The plastic recycling industry is poised for a bright future, offering vast prospects and substantial advantages. It not only mitigates environmental pollution and conserves resources but also benefits from robust policy support and burgeoning market demand. With technological innovation and global cooperation on the rise, the industry's future is indeed promising.
Q: What is the price of plastic granulation line?
A: Pricing varies based on the customer's desired cleanliness of the final material and the expected production capacity. We are committed to recommending the most efficient granulation line combination tailored to their budgetary constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Featuring a simple structure and low cost, single screw granulators are ideal for processing standard plastics like PP and PE. However, they have limited adaptability to mixed materials or recycled materials with impurities, offering constrained processing capabilities.
Twin screw: Renowned for their robust mixing ability, twin screw granulators excel in processing recycled materials, mixed materials, or modified plastics requiring additives like flame retardants and colorants. They ensure higher yield and operational stability.
Triple screw: These are predominantly used in scenarios demanding high output and precision, such as high-end engineering plastic granulation. Although they deliver exceptional performance, they come with high costs and complex maintenance requirements.
Suggestion: For recycled or mixed modified materials, twin-screw granulators are recommended. Conversely, if dealing with a single raw material and budget constraints exist, a single screw granulator remains a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Designed for startups and small-scale production, this versatile machine offers an impressive capacity range of 50-200 kg/hour.
Medium-Sized Granulator: Perfect for recycling plants or modified plastic facilities, this efficient granulator processes an impressive 200-500 kg/h.
Large Granulator: Engineered for industrial-scale operations, it handles over 500 kg/hour and pairs seamlessly with high-power motors and sophisticated automation systems.
Adjustment Method: Effortlessly fine-tune capacity by manipulating screw speed, feed rate, or mold aperture for optimal performance.
Q: Can it tackle high humidity, impurities, or mixed plastics? Is pre-processing such as crushing and cleaning necessary for materials?
A: Some equipment can be equipped with integrated pre-drying systems, like a hopper dryer. However, highly humid raw materials, such as unwashed recycled bottles, necessitate additional pre-treatment like centrifugal dehydration.
Q: Does it accommodate various types of melted plastics? Is equipment adjustment required when altering raw materials?
A: The melt index significantly influences material flowability. For example, LDPE with MI=10 is effortlessly processed compared to HDPE with MI=2 due to its superior flow characteristics.
Q: How is particle uniformity, density, and shape precisely controlled?
A: Particle uniformity is shaped by the screw design, where a larger aspect ratio enables more consistent plasticization, while temperature control precision is crucial for consistent quality.
The shape of particles is defined by the cutting method:
Underwater Strip Cutting: Delivers regular particles, perfect for applications with high-precision demands.
Hot Cutting Grain: Offers high efficiency, though may present with burrs, suitable for less precision-oriented needs.
Join Forces with Us for a Greener Future in Plastic Recycling
Audited Supplier 
){kind=link}