Soft Plastic Granulation Line
Customers are invited to explore our range of adaptable granulation machines, available in two-stage, three-stage, or four-stage configurations to precisely meet your production needs. Featuring a unique, innovative design, our granulators promise exceptional compatibility and superior granulation performance. Specifically engineered for recycling challenging dirty waste and producing high-quality scraps, our devices operate with a high-torque gearbox, ensuring low noise and seamless operation. The intelligently crafted screw design enhances coordination, effectively mitigating issues such as particle black spots and color discrepancies. Tailored to the material's characteristics, our systems include forced feeding and a hydraulic mesh changer, optimizing capacity efficiency and cutting energy consumption. Furthermore, both vacuum and conventional exhaust systems proficiently expel moisture, gases, and impurities, guaranteeing stable extrusion and the formation of robust solid particles.
Hard Plastic Granulation Line
Our innovative Machine Line expertly heats and melts various plastic raw materials, employing a high-speed rotating cutter to transform the melted plastic into small, uniformly sized particles. The cutting process involves rapid rotation, stirring, and rubbing of the plastic, achieving not only uniform size and shape but also significantly enhancing the reprocessing potential of the plastic materials.
This advanced machine line is a game-changer for reducing plastic degradation and producing superior quality particles. It stands as an invaluable asset for clients involved in the recycling of PP, PE, and other hard material plastics. The machine is user-friendly and offers a highly practical granulation recycling model, earning widespread acclaim in the PP and PE recycling industry for its superior performance.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Minimizing Pollution: Embrace the power of plastic recycling to significantly curb environmental pollution. This process not only lessens the harmful impact of plastic waste on our precious land and water resources but also paves the way for a cleaner, greener planet.
Conserving Resources: By embracing the recycling and reuse of plastic products, we can diminish the demand for virgin plastics and conserve irreplaceable resources like oil, ensuring a sustainable future.
2. Policy Support
Government Promotion: As environmental protection gains momentum globally, governments have stepped up, unveiling a series of policies and regulations that actively encourage and bolster the growth of the plastic recycling industry.
Economic Incentives: In a bid to accelerate industry development, several countries have rolled out enticing tax incentives and subsidies, encouraging plastic recycling companies to flourish.
3. Market Demand
Enterprise Demand: With sustainability taking center stage, an increasing number of enterprises are opting for recycled plastics to shrink their environmental footprint and align with eco-friendly practices.
Consumer Preference: The market is shifting as eco-conscious consumers show a strong preference for environmentally friendly products, readily paying a premium for those crafted from recycled materials.
4. Technological Progress
Cutting-Edge Recycling Technology: The relentless advancement in plastic recycling technology is redefining efficiency, cost-effectiveness, and quality in the recycling process, setting new industry standards.
Innovative Applications: Thanks to the development of pioneering materials and processes, recycled plastics are finding their way into diverse fields, from construction materials to textiles, broadening their application spectrum.
5. Global Trends
International Collaboration: Environmental organizations and businesses worldwide are joining forces, working hand in hand to collectively propel the plastic recycling industry's growth.
Standardization: The formulation of international standards is crucial to elevating recycled plastics' quality, promoting their circulation, and enhancing their use across global markets.
The plastic recycling industry is brimming with opportunities and distinct advantages, offering a comprehensive solution that not only mitigates environmental pollution and conserves resources but also enjoys a double boost from policy backing and market demand. With technology's ongoing evolution and a surge in global collaboration, the industry is poised for a radiant future.
Q: What is the price of a plastic granulation line?
A: The pricing varies based on the desired cleanliness level of the final material and the necessary production capacity. We are equipped to recommend the most effective granulation line combination tailored to the customer's budget range.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which is best suited for my requirements?
A:Single Screw: Featuring a straightforward structure and lower cost, it is ideal for processing standard plastics like single material PP or PE new materials. However, it has limited adaptability to mixed materials or recycled materials with impurities and offers a restricted processing capacity.
Twin Screw: Boasting robust mixing capabilities, this is suitable for processing recycled or mixed materials such as PP and PE, or modified plastics needing additive inclusion like flame retardants or colorants. It promises higher yield and stability.
Triple Screw: Specially designed for high-output and precision-demanding applications, such as high-end engineering plastic granulation. However, it comes with a higher cost and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is advisable. If dealing with single raw materials and budget constraints, a single screw granulator serves as an excellent choice.
Q: What is the hourly or daily production capacity range? Is it adjustable?
A: Small granulator: Offering a processing capacity of 50-200 kg/hour, this compact machine is perfectly designed for startups or small-scale production ventures aiming to enter the market.
Medium sized granulator: With a robust capacity of 200-500 kg/h, this machine is a staple in recycling plants or modified plastic facilities, providing efficiency and adaptability.
Large granulator: Engineered for heavy-duty processing, this machine exceeds 500 kg/hour and is compatible with high-power motors and sophisticated automation systems.
Adjustment method: Effortlessly tailor the capacity by adjusting the screw speed, feeding speed, or changing the mold aperture, to suit your specific production needs.
Q: Can this advanced machinery manage high humidity, impurities, or mixed plastics, and is pre-processing like crushing or cleaning necessary?
A: Certain units come equipped with an integrated pre-drying system, such as a hopper dryer. However, highly humid materials like unwashed recycled bottles demand additional pre-treatment, such as centrifugal dehydration.
Q: Is the equipment versatile enough to handle various melted plastic types, and are there necessary adjustments when switching raw materials?
A: Materials with a higher melt index exhibit better flowability, making them easier to process. For instance, LDPE with MI=10 is simpler to handle compared to HDPE with MI=2.
Q: What measures ensure the uniformity, density, and shape of the produced particles?
A: Particle uniformity is influenced by the screw design, where a larger aspect ratio can lead to more uniform plasticization, along with precise temperature control.
The particle shape is dictated by the cutting technique employed:
Underwater strip cutting: Produces regular particles, ideal for high-precision applications.
Hot cutting grain: Offers high efficiency but may result in particles with minor burrs.
Join Forces with Us to Pave the Way for a Greener Tomorrow in Plastic Recycling
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