Soft Plastic Granulation Line
Customers have the flexibility to select from two-stage, three-stage, and four-stage machines, perfectly tailored to meet diverse production needs. Ingeniously engineered, this design guarantees exceptional compatibility, ensuring superior granulation results. This highly versatile granulator excels in recycling both contaminated waste and scrap production. Its gear box boasts a high torque design, providing whisper-quiet, seamless operation. The innovative screw design enhances coordination, significantly reducing particle black spots and color variance challenges. Tailored to the material's unique characteristics, it features a forced feeding system and a hydraulic mesh changer, optimizing capacity while conserving energy. Additionally, both vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, ensuring consistent extrusion and high-quality solid particles.
Hard Plastic Granulation Line
This advanced Machine Line expertly heats and melts a variety of plastic raw materials, utilizing a high-speed rotating cutter to transform melted plastic into finely cut, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing to achieve a more consistent size and shape, dramatically enhancing the plastic's reprocessing performance.
The Machine Line is instrumental in minimizing plastic degradation and producing superior quality particles. It serves as an indispensable ally for clients recycling PP, PE, and other hard plastic materials. Notably user-friendly, this practical granulation recycling solution has garnered immense popularity in the PP and PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Plastic recycling plays a pivotal role in diminishing environmental pollution caused by plastic waste. It significantly curtails the damage inflicted upon our precious land and water resources.
Resource conservation: Embracing plastic recycling and reusing existing plastic products allows for a substantial reduction in the demand for virgin plastics. This practice also aids in safeguarding non-renewable resources, like oil, ensuring a more sustainable future.
2. Policy support
Government promotion: Governments globally are placing a heightened emphasis on environmental protection. They are actively introducing a spectrum of policies and regulations aimed at fostering and advancing the plastic recycling industry.
Economic incentives: In various nations, governments are extending economic incentives such as tax breaks and subsidies to plastic recycling companies, further propelling the industry's growth and success.
3. Market demand
Enterprise demand: As environmental consciousness grows, an increasing number of enterprises are opting for recycled plastics to mitigate their environmental impact and demonstrate corporate responsibility.
Consumer preference: There's a rising demand for eco-friendly products, with consumers willing to invest more in items crafted from recycled materials, reflecting a shift towards sustainable consumption.
4. Technological progress
Recycling technology: Continuous advancements in plastic recycling technology are transforming the process to become more efficient, cost-effective, and capable of delivering higher quality outcomes.
Innovative applications: The development of novel materials and processes is broadening the horizon for recycled plastics, enabling their use in diverse sectors like building materials and textiles.
5. Global Trends
International Cooperation: Environmental organizations and businesses worldwide are fortifying alliances to collectively bolster the advancement of the plastic recycling industry.
Standardization: The establishment of international standards is enhancing the quality of recycled plastics, promoting their global circulation and utilization, and paving the way for a standardized market.
The plastic recycling industry boasts vast prospects and outstanding advantages. It not only addresses environmental pollution and conserves resources but also enjoys strong backing from policy initiatives and market demand. With ongoing technological progress and strengthened global partnerships, the plastic recycling industry is poised to embrace a radiant future.
Q: What is the price of plastic granulation line?
A: The price varies depending on the customer’s required cleanliness level of the final material and desired production capacity. We are equipped to offer the most cost-effective granulation line configuration tailored to the customer’s budgetary requirements.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Boasting a simple structure and low cost, the single screw granulator is ideal for processing ordinary plastics like single material PP or PE. However, it struggles with mixed or impurity-laden recycled materials, offering limited processing capacity.
Twin screw: With powerful mixing capabilities, the twin-screw granulator excels in processing recycled or mixed materials (e.g., PP, PE) and modified plastics needing additives like flame retardants. It ensures higher yield and operational stability.
Triple screw: Tailored for high-output and precision-demanding scenarios, such as high-end engineering plastic granulation, the triple screw granulator comes with a higher cost and complex maintenance.
Suggestion: For recycling or mixed modified raw materials, a twin-screw granulator is advisable. If the raw material is singular and budget-constrained, a single screw granulator stands as a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our Small Granulator, an ideal choice for budding entrepreneurs or small-scale operations, efficiently processing 50-200 kg per hour. Perfect for those just starting out, this machine offers the compact and efficient solution you need to begin your journey in plastic recycling.
Explore our Medium-Sized Granulator: A powerhouse for mid-range plastic recycling, processing 200-500 kg per hour. Predominantly utilized in recycling and modified plastic facilities, this granulator bridges the gap between small startups and industrial giants, offering versatility and reliability.
Discover the robust capabilities of our Large Granulator, designed for heavy-duty operations exceeding 500 kg per hour. This granulator integrates seamlessly with high-power motors and automation systems, providing an unparalleled solution for large-scale plastic recycling demands.
Adjustment Method: Tailor-made capacity solutions are at your fingertips! Our granulators allow capacity adjustments through the nuanced control of screw speed, feeding rate, and mold aperture, offering flexibility to meet your unique production needs.
Q: Can it efficiently process high-humidity materials, impurities, or mixed plastics? Is there a requirement for pre-processing steps like crushing and cleaning?
A: Yes! While some of our advanced equipment integrates pre-drying systems, such as hopper dryers, for high humidity materials like unwashed bottles, additional pre-treatments like centrifugal dehydration ensure optimal performance.
Q: Is there versatility in handling different types of melted plastics? Is equipment adjustment necessary when switching raw materials?
A: Absolutely! Materials with a higher melt index, like LDPE with MI=10, exhibit superior flowability compared to those with lower indices, such as HDPE with MI=2, making processing more straightforward.
Q: How can one ensure the uniformity, density, and shape of particles in production?
A: Achieving particle uniformity is intricately linked to our sophisticated screw design, where an increased aspect ratio promotes more consistent plasticization, alongside precise temperature control.
Precisely determining particle shape involves:
Underwater Strip Cutting: Delivers regular-shaped particles, perfect for precise applications requiring consistent quality.
Hot Cutting Grain: Maximizes efficiency; however, slight burrs may occur, making it suitable for less critical applications.
Partner with Us for a Sustainable Future in Plastic Recycling: Join our mission to revolutionize the recycling industry, driving innovation and sustainability with our advanced granulator solutions.
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