Soft Plastic Granulation Line
Customers can select from a variety of customizable options: two-stage, three-stage, or four-stage machines, tailored perfectly to meet production demands. The innovative design ensures exceptional compatibility and superior granulation quality. This state-of-the-art granulator is expertly engineered for the recycling of contaminated waste and scrap production. Key Features: A gearbox designed for high torque, operating with remarkable silence and smoothness. The uniquely crafted screw design enhances coordination, effectively reducing particle black spots and color discrepancies. Equipped with specialized features such as forced feeding and a hydraulic mesh changer, this machine optimizes capacity while significantly cutting power consumption. Additionally, the advanced vacuum and conventional exhaust systems work in harmony to efficiently eliminate moisture, exhaust gases, and impurities, ensuring consistent extrusion and the production of high-quality solid particles.
Hard Plastic Granulation Line
This Machine Line revolutionizes plastic processing by heating and melting various raw plastic materials, employing a high-speed rotating cutter to transform the molten plastic into uniform, finely-sized particles. Throughout this precise cutting process, the plastic undergoes rapid rotation, stirring, and rubbing. This dynamic action ensures that the plastic particles are consistently uniform in size and shape, significantly enhancing the material's reprocessing capabilities. Ideal for boosting efficiency and quality in plastic recycling.
This innovative Machine Line is instrumental in minimizing plastic degradation and producing impeccable particle quality. It is an indispensable tool for clients recycling PP, PE, and other hard materials. Moreover, its user-friendly operation makes it an incredibly practical choice for granulation and recycling processes. Its widespread popularity in the PP and PE recycling sector attests to its effectiveness and reliability.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Plastic recycling effectively curtails the environmental damage wrought by plastic waste, safeguarding our precious land and water resources.
Resource conservation: The recycling and reuse of plastic products diminish the demand for virgin plastics, leading to substantial savings in non-renewable resources such as oil.
2. Policy support
Government promotion: Worldwide governments are prioritizing environmental protection by enacting policies and regulations that foster and stimulate the plastic recycling industry's growth.
Economic incentives: In several nations, governments offer tax breaks and subsidies to plastic recycling companies, markedly boosting industry growth.
3. Market demand
Enterprise demand: With a rising consciousness of environmental responsibility, a growing number of enterprises are opting for recycled plastics to minimize their ecological impact.
Consumer preference: The burgeoning demand for eco-friendly products is evident, as consumers are willing to invest more in items made from recycled materials.
4. Technological progress
Recycling technology: There's continual progress in plastic recycling technology, enhancing the efficiency, cost-effectiveness, and quality of the recycling process.
Innovative applications: Emerging materials and processes have broadened the usability of recycled plastics, expanding their application into diverse fields like construction materials and textiles.
5. Global Trends
International Cooperation: Global environmental organizations and enterprises are amplifying their cooperation to jointly propel the plastic recycling industry's advancement.
Standardization: The evolution of international standards is instrumental in elevating the quality of recycled plastics and encouraging their global market circulation and usage.
The plastic recycling industry boasts expansive prospects and remarkable advantages. It not only mitigates environmental pollution and conserves resources but also gains momentum from policy backing and market demand. With technology's relentless march and strengthened global collaboration, the plastic recycling industry is on the threshold of a luminous future.
Q: What is the price of plastic granulation line?
A: Pricing depends on the desired cleanliness level of the final material and the production capacity required. We tailor the most effective granulation line combination for customers, aligning with their budgetary considerations.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: This design features simplicity and cost-efficiency, ideal for ordinary plastic processing (such as single material PP, PE new materials). However, it lacks adaptability for mixed materials or recycled materials with impurities and has limited processing capacity.
Twin screw: Known for its robust mixing capability, it is suitable for handling recycled or mixed materials (like PP, PE mixed materials) or modified plastics requiring additives (such as flame retardants, colorants), offering higher yield and stability.
Triple screw: Typically employed in scenarios demanding high output and precision (such as high-end engineering plastic granulation), though it comes with higher costs and complex maintenance needs.
Suggestion: If your raw material is recycled or mixed-modified, a twin-screw granulator is recommended. Should the raw material be singular and the budget constrained, a single screw granulator serves as an excellent alternative.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Compact Granulator: Designed to manage small to medium-scale production, this machine boasts an impressive capacity of 50-200 kg/hour, making it an ideal choice for aspiring startups or boutique manufacturers.
Mid-Sized Granulator: Perfectly suited for robust recycling operations or versatile modified plastic plants, this granulator can process an impressive 200-500 kg/h, ensuring efficiency and reliability.
Large Granulator: Tailored for expansive operations, this powerful machine handles volumes above 500 kg/hour. It seamlessly integrates with high-power motors and advanced automation systems for unmatched performance.
Adjustment Method: Fine-tune your production capacity effortlessly by modulating the screw speed, feeding rate, or mold aperture to achieve optimal results.
Q: Can it effectively handle plastics with high humidity levels, impurities, or mixed compositions? Are there preliminary processes needed, like crushing or cleaning, to prepare materials adequately?
A: While some models integrate a pre-drying system, such as a hopper dryer, handling raw materials with significant moisture, like unwashed recycled bottles, necessitates additional procedures such as centrifugal dehydration.
Q: Is the machine compatible with various types of melted plastics? Are adjustments required when transitioning between different raw materials?
A: Plastics with a high melt index exhibit enhanced flowability. For instance, LDPE with MI=10 is processed more smoothly than HDPE with MI=2, showcasing the machine's adaptability to diverse materials.
Q: What measures are in place to ensure the particles' uniformity, density, and shape during production?
A: Uniform particle production is dictated by the precision of screw design and superior temperature control. A larger aspect ratio in screw design ensures consistent plasticization.
The method of cutting determines the particle shape:
Underwater Strip Cutting: Yields regular particles, ideal for applications demanding high precision;
Hot Cutting Grain: Delivers high efficiency, though it may result in particles with minor burrs.
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