Soft Plastic Granulation Line
Customers can tailor their selections with two-stage, three-stage, or even four-stage granulation machines, precisely matching production demands. Ingeniously designed, these machines assure exceptional compatibility and superior granulation results. The Heavy-Duty Plastic Recycling Granulator for High-Performance Production Needs is quintessential for recycling even the dirtiest waste and crafting premium scraps. The gear box is engineered for high torque, whisper-quiet operation, and seamless performance. The distinctive screw design enhances coordination significantly, effectively addressing particle black spots and color variance. With a material-specific configuration, including forced feeding and a hydraulic mesh changer, you achieve outstanding capacity and remarkable power savings. Moreover, the vacuum and conventional exhaust systems excel in purging moisture, gases, and impurities, guaranteeing stable extrusion and pristine, robust particles.
Hard Plastic Granulation Line
This state-of-the-art Machine Line expertly heats and melts diverse plastic raw materials before employing a high-speed rotating cutter to meticulously sculpt the molten plastic into consistently sized particles. During this cutting-edge process, the plastic experiences rapid rotation, stirring, and friction, leading to uniform particle size and shape, thereby significantly boosting the plastic's reprocessing performance.
The Machine Line is an indispensable ally in reducing plastic degradation while creating superior quality particles, becoming a trusted companion for clients recycling PP, PE, and other hard plastic materials. This user-friendly system is not only practical but also a highly popular choice in the realm of PP and PE recycling, thanks to its efficient granulation recycling mode.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Plastic recycling plays a crucial role in significantly curbing environmental pollution. It effectively mitigates the detrimental impact of plastic waste on our precious land and water resources, safeguarding them for future generations.
Resource Conservation: Through the recycling and reusability of plastic products, we diminish the need for virgin plastics. This, in turn, conserves non-renewable resources such as oil, fostering a sustainable future.
2. Policy Support
Government Promotion: As global awareness of environmental conservation grows, governments worldwide are actively championing the cause. They have implemented a plethora of policies and regulations designed to encourage and foster the growth of the plastic recycling industry.
Economic Incentives: Some countries go a step further by offering attractive tax incentives and subsidies to plastic recycling enterprises, further propelling the industry towards unparalleled growth.
3. Market Demand
Enterprise Demand: With heightened awareness of ecological responsibility, enterprises are increasingly opting for recycled plastics. This not only enhances their environmental credibility but also reduces their carbon footprint.
Consumer Preference: The burgeoning demand for eco-friendly products is palpable, with consumers showing a willingness to invest in products that incorporate recycled materials, reflecting their commitment to sustainability.
4. Technological Progress
Recycling Technology: The continual evolution of plastic recycling technology is revolutionizing the industry. These advancements have rendered the recycling process more efficient, economically viable, and superior in quality.
Innovative Applications: As new materials and processes develop, recycled plastics find novel applications across diverse fields, including construction and textiles, heralding a new era of innovation.
5. Global Trends
International Cooperation: Global environmental organizations and enterprises are increasingly joining forces to drive forward the plastic recycling industry, fostering a spirit of unity and shared responsibility.
Standardization: The establishment of international standards is pivotal in enhancing the quality of recycled plastics, facilitating their circulation and application in the global marketplace.
The plastic recycling industry is poised for exponential growth, boasting extensive prospects and remarkable advantages. Not only does it alleviate environmental pollution and conserve resources, but it also benefits from the dual thrust of policy support and burgeoning market demand. With relentless technological advances and fortified global alliances, the plastic recycling industry is set to embrace a future brimming with promise and potential.
Q: What is the price of a plastic granulation line?
A: The price varies based on the cleanliness level of the final material and the desired production capacity. We specialize in recommending the most efficient granulation line combination tailored to the customer's budget and needs, ensuring optimal value.
Q: What are the differences between single screw, twin-screw, and triple screw granulators? Which one aligns best with my requirements?
A:Single Screw: This option boasts a simple structure and low cost, making it ideal for processing straightforward plastics such as single-material PP and PE. However, it has limitations in handling mixed materials or recycled plastics with impurities, offering a constrained processing capacity.
Twin Screw: Featuring robust mixing capabilities, this granulator is perfect for recycled or mixed materials (like PP and PE) or modified plastics necessitating additive incorporation (such as flame retardants and colorants), delivering superior output and stability.
Triple Screw: Preferred for scenarios demanding high output and precision, such as high-end engineering plastic granulation. It does come with higher costs and intricate maintenance requirements.
Suggestion: For recycled or modified mixed raw materials, a twin-screw granulator is recommended. For single raw materials with budget constraints, a single screw granulator is a viable option.
Q: What is the typical production range per hour or day? Is it adjustable?
A: Small granulator: Designed to process between 50-200 kg/hour, this granulator is an ideal choice for startups or businesses operating on a small scale, offering efficient and reliable performance.
Medium-sized granulator: Capable of handling 200-500 kg/h, this granulator is a staple in recycling facilities and modified plastic plants, delivering consistent and robust performance suited for a variety of applications.
Large granulator: Engineered for large-scale operations, this granulator handles outputs above 500 kg/hour. It's designed to be paired with a high-power motor and advanced automation systems to maximize efficiency and output.
Adjustment method: Tailor the granulator's capacity to your specific needs by adjusting the screw speed, feeding speed, or mold aperture, allowing for precise control and optimal production rates.
Q: Can it handle high humidity, impurities, or mixed plastics? Do the materials require pre-processing such as crushing and cleaning?
A: Certain models can be equipped with a pre-drying system, like a hopper dryer. However, raw materials with high humidity, such as unwashed recycled bottles, demand additional pre-treatment steps like centrifugal dehydration to ensure optimal processing.
Q: Does the equipment accommodate various types of melted plastics? Is equipment adjustment necessary when switching between different raw materials?
A: The processability of plastics improves with a higher melt index. For instance, LDPE with an MI of 10 is more manageable and flows better than HDPE with an MI of 2, making it easier to handle and process.
Q: How can I ensure the uniformity, density, and shape of the granulated particles?
A: The uniformity of particles is influenced by the screw design, such as having a larger aspect ratio which facilitates more consistent plasticization and precise temperature control to maintain quality.
The particle shape is determined by the cutting method:
Underwater strip cutting: This method produces regular-shaped particles, ideal for applications requiring high precision and consistency;
Hot cutting grain: Offers increased efficiency, though it may result in particles with burrs, suitable for less precision-demanding applications.
Partner with Us for a Sustainable Future in Plastic Recycling: Join us in advancing towards a greener future by choosing our cutting-edge recycling solutions that promise efficiency, reliability, and sustainable progress.
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